Soft Plastic Granulation Line
Customers can indulge in a versatile selection of two-stage, three-stage, and four-stage machines tailored to meet diverse production needs. With an ingeniously crafted design ensuring optimal compatibility, this granulator excels in delivering superior granulation. It is perfectly engineered for recycling contaminated waste and scrap generation. Key features include a gear box with a sophisticated high torque design, whisper-quiet operation, and seamless performance. The innovative screw design offers exceptional coordination, significantly reducing issues like particle black spots and color discrepancies. To match material characteristics, it includes a forced feeding system and a hydraulic mesh changer, enhancing capacity and energy efficiency. Additionally, both vacuum and conventional exhaust systems are integrated to effectively eliminate moisture, exhaust gases, and impurities, ensuring a stable extrusion process and the production of durable, high-quality solid particles.
Hard Plastic Granulation Line
This Machine Line is a marvel of engineering that expertly heats and melts an array of plastic raw materials, employing a high-speed rotating cutter to transform them into small, uniform particles. The dynamic cutting process involves rapid rotation, stirring, and rubbing of the plastic, yielding consistent particle size and shape. This meticulous process not only enhances the reprocessing capabilities of the plastic but also ensures the delivery of optimal results.
The Machine Line is a true ally for efficiently reducing plastic degradation and producing superior particles. It stands out as an invaluable asset for clients recycling PP, PE, and other robust plastic materials. Additionally, the machine is designed for user-friendly operation, making it a highly practical granulation recycling solution. Its widespread popularity in the realm of PP and PE recycling is a testament to its effectiveness and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry: Discover the transformative potential and compelling benefits that position plastic recycling as a cornerstone of sustainable development.
1. Environmental Protection: A commitment to nurturing our planet's future through eco-conscious practices and solutions.
Reducing Pollution: Experience a powerful reduction in environmental pollution through effective plastic recycling, minimizing harm to vital land and water resources.
Resource Conservation: Embrace resource efficiency by recycling plastics, significantly curbing the demand for virgin materials and conserving valuable non-renewable resources like oil.
2. Policy Support: Harness the momentum of global policy shifts towards a greener future with robust support for the plastic recycling sector.
Government Promotion: Witness the global governmental embrace of environmental stewardship, with robust policies and regulations catalyzing the evolution of plastic recycling.
Economic Incentives: Benefit from enticing government tax breaks and subsidies, designed to energize and expand the plastic recycling industry's growth trajectory.
3. Market Demand: Align with the burgeoning demand for sustainable practices, driven by an eco-aware market landscape.
Enterprise Demand: As environmental consciousness rises, businesses increasingly opt for recycled plastics to shrink their ecological footprint, embracing sustainability.
Consumer Preference: There's a growing consumer willingness to invest in eco-friendly products, driving demand for goods made from recycled materials.
4. Technological Progress: Propel your operations forward with cutting-edge advancements in plastic recycling technology, enhancing efficiency and quality.
Recycling Technology: Benefit from the rapid evolution of recycling technology, making processes more streamlined, cost-efficient, and yielding superior quality outputs.
Innovative Applications: Leverage new material developments and processes to broaden the application spectrum of recycled plastics across diverse industries like construction and textiles.
5. Global Trends: Navigate the global landscape of plastic recycling with insight into pivotal trends shaping the industry.
International Cooperation: Witness the strengthening bonds among global environmental organizations and enterprises, collaboratively advancing the plastic recycling agenda.
Standardization: The establishment of international standards enhances recycled plastics' quality, promoting their wider adoption and integration into the global marketplace.
The plastic recycling industry stands poised for a radiant future, offering immense potential to combat pollution, conserve resources, and benefit from synergistic policy and market forces. As technology advances and international collaboration deepens, the industry is set to soar to unprecedented heights.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material you seek and your desired production capacity. We offer tailored recommendations that align with your budget, ensuring optimal granulation line combinations.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which option best suits my needs?
A:Single Screw: Characterized by simplicity and cost-effectiveness, it is ideal for ordinary plastic processing (e.g., single material PP, PE) while limited in handling mixed or impure recycled materials.
Twin Screw: Offers robust mixing capabilities, perfect for recycled and mixed materials or modified plastics requiring additives, delivering enhanced yield and stability.
Triple Screw: Suited for high output and precision needs, such as high-end engineering plastic granulation, though it entails higher costs and complex maintenance.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is recommended. For single materials on a budget, a single screw granulator is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Offering an output range of 50-200 kg/hour, this compact yet mighty option is ideal for startups or small-scale production operations seeking cost-effective, efficient solutions.
Medium-Sized Granulator: Boasting a capacity of 200-500 kg/h, this versatile machine is a staple in recycling and modified plastic plants, balancing productivity and adaptability for diverse processing needs.
Large Granulator: Designed for heavy-duty needs, this machine delivers above 500 kg/hour and requires pairing with a high-power motor and sophisticated automation system to ensure optimal performance.
Adjustment Method: Fine-tune capacity by adjusting the screw speed, feeding speed, or mold aperture to meet precise production demands and maximize output efficiency.
Question: Can this machine efficiently handle materials with high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary?
Answer: Certain equipment can be seamlessly integrated with a pre-drying system, like a hopper dryer. However, raw materials with high humidity, such as unwashed recycled bottles, require additional pre-treatment like centrifugal dehydration to ensure quality.
Question: Does the equipment support processing various types of melted plastics? Is there a need to adjust settings when switching raw material types?
Answer: Materials with a higher melt index exhibit stronger flowability. For instance, LDPE with an MI of 10 is easier to process compared to HDPE with an MI of 2, necessitating minimal adjustments for optimized operation.
Question: What methods are employed to control particle uniformity, density, and shape?
Answer: Particle uniformity is influenced by the screw design, where a larger aspect ratio leads to more consistent plasticization, combined with precise temperature control for superior results.
The shape of particles is determined by the cutting technique:
Underwater Strip Cutting: Delivers regular, precision-shaped particles, ideal for applications demanding high accuracy.
Hot Cutting Grain: Offers high efficiency, though particles may occasionally feature minor burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Embrace innovative recycling solutions to contribute towards a more sustainable and environmentally friendly future.
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