Soft Plastic Granulation Line
Customers have the flexibility to select from our two-stage, three-stage, and four-stage machines, perfectly tailored to meet diverse production requirements. Our meticulously engineered design ensures excellent compatibility and enhances granulation efficiency. This granulator excels at recycling contaminated waste and generating high-quality scraps. With a high-torque gearbox, it delivers low-noise, smooth operations. The innovative screw design provides superb coordination, effectively tackling issues such as black spots and color discrepancies. For optimal performance, the machine is equipped with forced feeding and a hydraulic mesh changer, enhancing capacity and power efficiency. Furthermore, the vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and superior solid particles.
Hard Plastic Granulation Line
Our Machine Line is designed to expertly heat and melt a variety of plastic raw materials. It employs a high-speed rotating cutter to transform the melted plastic into uniform, fine particles. Throughout the cutting process, the plastic is rapidly rotated, stirred, and rubbed, resulting in consistently sized and shaped particles that significantly boost the plastic's reprocessing capabilities.
This Machine Line is instrumental in minimizing plastic degradation while producing superior-quality particles. It is an indispensable asset for clients recycling PP, PE, and other hard plastic materials. Easy to operate, it offers a highly practical granulation recycling mode that has garnered widespread popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: With our commitment to sustainability, plastic recycling plays a pivotal role in dramatically reducing environmental pollution. By processing plastic waste effectively, we contribute to minimizing the harm inflicted on our precious land and water ecosystems.
Resource Conservation: Embracing the mantra of 'Reduce, Reuse, Recycle', our recycling efforts significantly decrease the demand for virgin plastics. This not only conserves vital non-renewable resources like oil but also champions a more sustainable future.
2. Policy Support
Government Promotion: Across the globe, governments are placing unparalleled emphasis on environmental protection, rolling out a suite of policies and regulations designed to nurture and expand the plastic recycling sector.
Economic Incentives: In a bid to propel industry growth, several nations are offering enticing tax breaks and subsidies to recycling enterprises, fostering a climate where sustainable practices are both encouraged and rewarded.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, companies are increasingly driven to integrate recycled plastics, effectively reducing their ecological impact and aligning with green principles.
Consumer Preference: A new wave of eco-conscious consumers is emerging, ready to invest in products crafted from recycled materials, underscoring the burgeoning demand for environmentally friendly goods.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in recycling technologies are revolutionizing the landscape, enhancing efficiency, reducing processing costs, and yielding higher quality recycled materials.
Innovative Applications: The continuous evolution in material science and processing techniques is expanding the horizons for recycled plastics, finding novel applications in sectors like construction, textiles, and beyond.
5. Global Trends
International Cooperation: By forging alliances, environmental organizations and businesses across the globe are collaboratively advancing the plastic recycling industry, fostering innovations and shared objectives.
Standardization: The establishment of robust international standards is paramount to enhancing the quality and circulation of recycled plastics, ensuring their seamless integration into global markets.
The plastic recycling industry is poised for remarkable growth, offering transformative benefits. From mitigating pollution and conserving resources to receiving robust policy and market support, the trajectory is promising. With technological innovations and strengthened global partnerships, the industry is set to illuminate a path towards a sustainable future.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the final material's cleanliness and the desired production capacity. We are committed to guiding our customers by recommending the most efficient granulation line that aligns with their budget and operational needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design, these granulators are cost-effective and ideal for processing standard plastics like single material PP and PE. However, they may struggle with mixed materials or impurities, limiting their versatility.
Twin Screw: Renowned for their superior mixing capabilities, twin-screw granulators excel in processing recycled and mixed materials, including those requiring additives. They deliver enhanced yield and operational stability.
Triple Screw: These granulators are tailored for high-demand scenarios necessitating precision and output, particularly in advanced engineering plastic granulation. However, they come with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. However, if dealing with single raw materials and budget constraints, a single screw granulator remains a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg per hour, these units are perfect for startups or small-scale operations, offering flexibility and scalability as production needs evolve.
Medium-Sized Granulator: Capable of processing 200-500 kg/h, this versatile powerhouse is typically found in bustling recycling plants or innovative modified plastic facilities.
Large Granulator: Designed to exceed 500 kg/hour, it's crafted to harmonize with a high-power motor and cutting-edge automation system, ensuring maximum productivity.
Adjustment Method: Flexibly enhance capacity by fine-tuning the screw speed, feeding speed, or mold aperture, adapting to the dynamic demands of your operations.
Q: Can it tackle high humidity, impurities, or mixed plastics? Are preliminary processes like crushing and cleaning necessary for materials?
A: Select machinery can integrate seamlessly with a pre-drying system, such as a hopper dryer. However, raw materials with elevated humidity levels, like unwashed recycled bottles, necessitate further pre-treatment, for instance, through centrifugal dehydration.
Q: Is it compatible with diverse melted plastic types? Is equipment adjustment required when switching among different raw materials?
A: Materials with a higher melt index boast superior flowability; for example, LDPE with an MI of 10 is processed more effortlessly than HDPE with an MI of 2.
Q: What strategies should be employed to manage the uniformity, density, and shape of the particles?
A: The uniformity of particles is intricately linked to the screw design, such as a larger aspect ratio leading to consistently uniform plasticization, as well as precise temperature control.
The defining factor for particle shape is the cutting method employed:
Underwater Strip Cutting: Produces regular particles, ideal for demands with high-precision requirements;
Hot Cutting Grain: Offers high efficiency but may result in particles with burrs.
Join Hands with Us to Create a Sustainable Future in the World of Plastic Recycling
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