Soft Plastic Granulation Line
Discover unparalleled flexibility with our Soft Plastic Granulation Line, where you can select from two-stage, three-stage, and four-stage machines tailored precisely to your production needs. Our innovative design ensures superior compatibility and enhanced granulation performance. Ideal for recycling even the dirtiest waste and producing high-quality scraps, this granulator is a game-changer. With a high torque gearbox, experience a whisper-quiet, seamless operation. The unique screw design optimizes coordination, effectively minimizing particle black spots and color discrepancies. Tailored to material characteristics, it comes with forced feeding and a hydraulic mesh changer, boosting capacity and conserving energy. Furthermore, integrated vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gas, and impurities, guaranteeing stable extrusion and premium solid particles.
Hard Plastic Granulation Line
Unleash the power of precision with our cutting-edge Hard Plastic Granulation Line! This state-of-the-art machine line expertly heats and melts a wide range of plastic raw materials, utilizing a high-speed rotating cutter to transform melted plastic into small, uniform particles. During this cutting-edge process, the plastic undergoes rapid rotation, thorough stirring, and intense rubbing, ensuring each particle boasts consistent size and shape. Elevate the reprocessing performance of your plastics with unparalleled uniformity.
Empower your recycling operations with our Hard Plastic Granulation Line, designed to significantly reduce plastic degradation and produce superior particles. This indispensable ally for clients recycling PP, PE, and other hard material plastics offers unmatched ease of operation. Embrace this highly practical granulation recycling mode that has captured the hearts of PP and PE recycling enthusiasts, revolutionizing the industry with its unparalleled efficiency and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engaging in plastic recycling plays a crucial role in significantly diminishing the environmental pollution that plastic waste typically causes. It helps in minimizing the harm inflicted on precious land and water resources.
Resource Conservation: By focusing on recycling and reusing plastic products, there is a notable reduction in the demand for virgin plastics. This practice saves vital non-renewable resources such as oil, heralding a sustainable future.
2. Policy Support
Government Promotion: Globally, governments are increasingly prioritizing environmental protection. They have introduced various policies and regulations specifically designed to encourage and fortify the development of the thriving plastic recycling industry.
Economic Incentives: In several countries, governments offer enticing tax incentives and subsidies to plastic recycling companies. These measures significantly boost the industry's growth and development.
3. Market Demand
Enterprise Demand: As awareness about environmental protection rises, more enterprises are committing to using recycled plastics. This shift helps them in reducing their environmental impact significantly.
Consumer Preference: There is a growing demand for environmentally friendly products, as consumers are inclined to invest more in products made from recycled materials, demonstrating a true commitment to the planet.
4. Technological Progress
Recycling Technology: The domain of plastic recycling technology is continuously evolving, resulting in a more efficient, cost-effective, and superior recycling process.
Innovative Applications: The advent of new materials and processes opens up exciting possibilities for recycled plastics, enabling their use in diverse fields such as building materials, textiles, and beyond.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are intensifying collaboration efforts to collectively advance the development of the plastic recycling industry.
Standardization: The formulation of international standards is pivotal in enhancing the quality of recycled plastics, thereby facilitating their broader circulation and utilization in the global marketplace.
The plastic recycling industry is poised for expansive growth and offers substantial advantages: reducing environmental pollution, conserving resources, and benefiting from strong policy support and burgeoning market demand. With ongoing technological breakthroughs and strengthened global collaboration, the industry's future shines ever brighter.
Q: What is the price of the plastic granulation line?
A: Pricing varies depending on the desired cleanliness level of the final material and the necessary production capacity. We are poised to recommend the most efficient granulation line combination tailored to the customer's budgetary considerations.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one would best serve my needs?
A:Single Screw: Characterized by a simplistic structure and low cost, this is ideal for processing standard plastics (e.g., single material PP, PE new materials). However, it has limited adaptability for mixed or recycled materials containing impurities, with restricted processing capabilities.
Twin Screw: Offering robust mixing abilities, this is adept at processing recycled materials and mixed materials (e.g., PP, PE mixed materials) or modified plastics necessitating additive incorporation (e.g., flame retardants, colorants). It promises higher output and stability.
Triple Screw: Primarily utilized in scenarios demanding high output and precision, such as high-end engineering plastic granulation. It comes with higher costs and complex maintenance requirements.
Suggestion: For materials that are recycled or mixed modified, a twin-screw granulator is advisable. If the material is single and budget constraints exist, a single screw granulator is a commendable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Designed to process 50-200 kg/hour, this compact yet powerful granulator is ideal for budding startups or small-scale production facilities looking to make a big impact with minimal investment.
Medium Sized Granulator: Capable of handling 200-500 kg/h, this versatile granulator is a staple in recycling plants and modified plastic production facilities, offering reliable performance for medium-scale operations.
Large Granulator: With a processing capacity of over 500 kg/hour, this grand machine requires a high-power motor and advanced automation systems, making it perfect for large-scale manufacturing demands.
Adjustment Method: Fine-tune your production effortlessly by adjusting the screw speed, feeding rate, or mold aperture to achieve the desired capacity and efficiency.
Q: Can the equipment handle high humidity, impurities, or mixed plastics? Is additional processing like crushing and cleaning required for materials?
A: Certain equipment models can be paired with a pre-drying system such as a hopper dryer. However, for high-humidity raw materials like unwashed recycled bottles, additional pre-treatment steps such as centrifugal dehydration are essential for optimal results.
Q: Is the equipment compatible with various types of melted plastics? Will adjustments be necessary when changing raw material types?
A: The material's melt index significantly influences its processability; for instance, LDPE with a melt index of 10 exhibits greater flowability and ease of processing compared to HDPE with a melt index of 2.
Q: How can the uniformity, density, and shape of the particles be controlled effectively?
A: The uniformity of particles is intricately linked to screw design, with a larger aspect ratio ensuring more uniform plasticization, and precision in temperature control contributing significantly.
The particle shape is influenced by the cutting method employed:
Underwater Strip Cutting: Produces regular particles, ideal for applications demanding high precision and consistency.
Hot Cutting Grain: Offers high efficiency; however, the particles may have slight burrs, suiting applications where speed is prioritized.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with us to lead the way in innovative recycling solutions and contribute to a greener, cleaner planet through advanced plastic extruder technology.
Audited Supplier 
){kind=link}