Introducing our Soft Plastic Granulation Line: a revolutionary solution designed specifically to cater to the diverse needs of plastic recycling. This cutting-edge line seamlessly processes soft plastics, offering unparalleled efficiency and versatility in granulation.
Our Customers can customize their experience by selecting from our two-stage, three-stage, and four-stage machines designed to meet varied production needs. With a uniquely engineered design, our equipment promises exceptional compatibility and superior granulation capabilities. Tailored perfectly for recycling dirty waste and converting scraps into new materials, our granulator features a high-torque gearbox for powerful yet quiet performance. The special screw design ensures a harmonized process, effectively mitigating issues such as particle black spots and color discrepancies. To enhance functionality, each machine is equipped with forced feeding and a hydraulic mesh changer, optimizing capacity while conserving energy. Furthermore, our integrated vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing consistent extrusion and the production of superior solid particles.
Our Hard Plastic Granulation Line is expertly crafted to handle the rigors of recycling hard plastics, providing an efficient pathway to sustainability. It transforms hard plastic waste into valuable resources with effortless grace.
This Machine Line is a marvel of modern engineering, meticulously designed to heat and melt a variety of plastic raw materials. Employing a high-speed rotating cutter, it skillfully slices melted plastic into small, uniform particles. This process involves rapid rotation, stirring, and rubbing, which uniformly shapes the particles and significantly enhances the reprocessing performance of the plastic, ensuring top-notch quality with every operation.
The Machine Line is a revolutionary tool in reducing plastic degradation and producing superior particles. It's the perfect solution for clients recycling PP, PE, and other hard materials, offering ease of operation and practicality. This granulation recycling mode has soared in popularity within the realm of PP and PE recycling, becoming an invaluable asset for ensuring high-quality outcomes.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly curb environmental pollution caused by plastic waste, ensuring the protection of our precious land and water resources.
Resource Conservation: By engaging in the recycling and reuse of plastic products, we can dramatically cut down the demand for virgin plastics and preserve invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are intensifying their focus on environmental protection, rolling out a suite of policies and regulations designed to champion and bolster the growth of the plastic recycling industry.
Economic Incentives: In a bid to accelerate industry development, some countries are offering enticing tax incentives and subsidies to plastic recycling enterprises.
3. Market Demand
Enterprise Demand: As eco-consciousness soars, an increasing number of enterprises opt to integrate recycled plastics, thereby slashing their environmental impact.
Consumer Preference: The appetite for eco-friendly products is on the rise, with consumers ready to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Pioneering advancements in plastic recycling technology are redefining the process, making it more efficient, cost-effective, and yielding superior quality outcomes.
Innovative Applications: Exciting breakthroughs in new materials and processes are broadening the horizons for the application of recycled plastics across sectors like construction and textiles.
5. Global Trends
International Cooperation: A global movement sees environmental organizations and businesses enhancing collaboration to jointly propel the plastic recycling industry forward.
Standardization: The advent of international standards is pivotal in elevating the quality of recycled plastics, facilitating their widespread circulation and utilization in the global marketplace.
The plastic recycling industry boasts expansive prospects and remarkable advantages, offering a trio of benefits: reducing environmental pollution, conserving resources, and receiving simultaneous boosts from policy support and market demand. With relentless technological progress and a surge in global cooperation, the plastic recycling industry is poised for a luminous future.
Q: What is the price of a plastic granulation line?
A: Pricing hinges on the cleanliness level of the final material and the required production capacity. We are poised to recommend the most cost-effective granulation line configuration tailored to the customer's budgetary framework.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is ideal for my requirements?
A:Single Screw: Featuring a straightforward design and economical cost, it's apt for processing standard plastics such as single material PP and PE new materials, yet its limitations lie in handling mixed or impurity-laden recycled materials, resulting in a restricted processing capacity.
Twin Screw: Renowned for robust mixing prowess, it excels in processing recycled, mixed materials like PP and PE or modified plastics requiring additives, such as flame retardants and colorants, delivering enhanced yield and stability.
Triple Screw: This variant finds its niche in scenarios necessitating high output and precision, such as high-end engineering plastic granulation, albeit at a higher cost and with more intricate maintenance requirements.
Suggestion: For recycled or modified mixed raw materials, a twin-screw granulator is recommended. Conversely, for single raw materials within a constrained budget, a single screw granulator remains an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of processing 50-200 kg/hour, this compact marvel is perfect for startups or small-scale production, offering adaptability and efficiency within a manageable footprint.
Medium sized granulator: With a capacity ranging from 200-500 kg/hour, this versatile machine is a staple in recycling plants and modified plastic facilities, balancing performance with reliability.
Large granulator: For heavy-duty needs exceeding 500 kg/hour, this powerhouse requires a high-power motor and an advanced automation system, making it ideal for large-scale industrial applications.
Adjustment method: Flexibility in production is achieved through the adjustment of screw speed, feed rate, or mold aperture, allowing for precise capacity control.
Q: Can it handle high humidity, impurities, or mixed plastics? Are there pre-processing requirements such as crushing and cleaning?
A: Some models offer integration with a pre-drying system like a hopper dryer. However, exceptionally high humidity raw materials, such as unprocessed recycled bottles, demand additional pre-treatment like centrifugal dehydration.
Q: Does it accommodate various types of melted plastics? Is equipment adjustment necessary when changing raw materials?
A: Materials with a higher melt index exhibit greater flowability; for instance, LDPE with MI=10 processes more easily than HDPE with MI=2, highlighting the importance of understanding material properties.
Q: How can the uniformity, density, and shape of particles be controlled effectively?
A: Particle uniformity is influenced by the screw design—where a larger aspect ratio promotes uniform plasticization—and precise temperature control to maintain consistency.
The particle shape is determined by the cutting method:
Underwater strip cutting: Produces regular particles, ideal for applications requiring high precision;
Hot cutting grain: Offers high efficiency, though particles may exhibit burrs.
Partner with Us for a Sustainable Future in Plastic Recycling, where innovation meets environmental responsibility, driving progress in the world of recycled plastics.
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