Soft Plastic Granulation Line
Customers can choose between two-stage, three-stage, and four-stage configurations to perfectly align with their production needs. Our specialized design ensures excellent compatibility and superior granulation results. This state-of-the-art granulator is ideal for recycling soiled waste and generating clean scraps. With a high-torque gearbox, it operates quietly and smoothly. The unique screw design enhances coordination, effectively resolving issues like black spots and color discrepancies in particles. Tailored to the material's characteristics, it comes with a forced feeding system and a hydraulic mesh changer, boosting capacity while conserving energy. Moreover, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superior quality solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line efficiently heats and melts diverse plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During this dynamic process, the plastic is rapidly rotated, stirred, and rubbed, achieving a consistent size and shape of particles, thereby enhancing the plastic's reprocessing performance for optimal results.
The machine Line significantly reduces plastic degradation and produces superior particles, making it an essential ally for clients recycling PP, PE, and other hard plastic materials. Its user-friendly design ensures ease of operation, presenting a highly practical granulation recycling solution. The machine's popularity in PP and PE recycling sectors highlights its efficiency and effectiveness.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: With the innovative power of plastic recycling, we can significantly diminish the environmental impact of plastic waste, safeguarding our precious land and water resources.
Resource Conservation: By transforming used plastic into new resources, the reliance on virgin plastics decreases, leading to substantial savings of non-renewable resources like oil.
2. Policy Support
Government Promotion: Worldwide, an increasing number of governments are championing the cause of environmental sustainability by rolling out supportive policies and regulations for the plastic recycling industry.
Economic Incentives: In various nations, governments are offering enticing tax incentives and subsidies to further propel the growth of the plastic recycling sector.
3. Market Demand
Enterprise Demand: The burgeoning awareness of environmental stewardship is driving enterprises towards recycled plastics, enabling them to diminish their environmental impact.
Consumer Preference: Eco-conscious consumers are increasingly opting for products made from recycled materials, showing a willingness to invest more in sustainable options.
4. Technological Progress
Recycling Technology: Continuous innovations in recycling technology are enhancing the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative Applications: Pioneering developments in materials and processes are broadening the horizons for recycled plastics, with applications now extending to sectors like construction and textiles.
5. Global Trends
International Cooperation: A global coalition of environmental organizations and enterprises is intensifying efforts to foster the advancement of the plastic recycling industry.
Standardization: The advent of international standards is pivotal in elevating the quality of recycled plastics, facilitating their global market presence and adoption.
The plastic recycling industry holds vast potential and undeniable benefits. It diminishes pollution and conserves resources while enjoying robust backing from both policy initiatives and market dynamics. As technology advances and international alliances strengthen, a vibrant future awaits the plastic recycling arena.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent upon the cleanliness level of the final material and the desired production capacity. We can recommend the most cost-effective granulation line combination tailored to the client's budgetary framework.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which is the ideal choice for my needs?
A:Single Screw: Simple design, economical, optimal for standard plastics (e.g., single-material PP, PE), yet less suited for mixed or impurity-laden recycled materials, with limited capacity.
Twin Screw: Exceptional mixing capability, ideal for recycled or mixed materials (like PP, PE blends) or modifiable plastics with additive requirements (e.g., flame retardants, colorants), offering enhanced yield and stability.
Triple Screw: Primarily for high-output and precise scenarios (e.g., high-end engineering plastic granulation), though it entails higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials with budget constraints, a single screw granulator remains a viable option.
Q: What is the production range, hourly or daily? Is it adjustable?
A: Small Granulator: Offers a production range of 50-200 kg/hour, ideal for startups or small-scale operations.
Medium Sized Granulator: Capable of processing between 200 to 500 kg/h, this granulator is a staple in recycling plants and plastic modification facilities, offering robust performance and reliability.
Large Granulator: With an impressive capacity exceeding 500 kg/hour, this granulator is designed to work seamlessly with high-power motors and advanced automation systems for optimal efficiency.
Adjustment Method: Effortlessly fine-tune the granulator's capacity by modifying the screw speed, adjusting the feeding rate, or changing the mold aperture to meet specific processing needs.
Q: Can the granulator handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary?
A: Certain models can be equipped with integrated pre-drying systems, such as hopper dryers. However, for high humidity materials like unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is recommended.
Q: Does the equipment accommodate various types of melted plastics? Is equipment adjustment needed when switching between different raw materials?
A: Materials with a higher melt index exhibit better flowability. For instance, LDPE with an MI of 10 is more manageable than HDPE with an MI of 2 due to its superior processability.
Q: What mechanisms are in place to control the uniformity, density, and shape of the granulated particles?
A: The uniformity of the particles is largely influenced by the screw design, with a larger aspect ratio ensuring more consistent plasticization, alongside precise temperature control.
The shape of the particles emerges from the cutting method employed:
Underwater Strip Cutting: Delivers uniform particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency with the possibility of slight burrs.
Partner with Us for a Sustainable Future in Plastic Recycling.
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