Soft Plastic Granulation Line
Customers can select from our versatile two-stage, three-stage, and four-stage machines, finely tuned to meet your production demands and exceed expectations. Featuring an innovative design, these machines ensure exceptional compatibility and superior granulation quality. Our granulator excels in recycling dirty waste and the production of scraps with precision. Equipped with a high-torque gear box, it operates with impressively low noise and seamless performance. The specially engineered screw design enhances synergy, effectively mitigating issues such as particle black spots and color discrepancies. Tailored to material characteristics, the system includes forced feeding and a hydraulic mesh changer, optimizing capacity while conserving energy. Additionally, both vacuum and conventional exhaust systems adeptly remove moisture, gases, and impurities, ensuring consistent extrusion and the formation of superior solid particles.
Hard Plastic Granulation Line
This innovative Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into evenly sized, uniform particles. As the plastic undergoes cutting, it is rapidly rotated, stirred, and rubbed, achieving a consistently uniform particle size and shape. This process significantly enhances the plastic's reprocessing performance, ensuring it meets the highest industry standards.
This advanced Machine Line is instrumental in reducing plastic degradation and producing superior quality particles, making it an indispensable assistant for clients recycling PP, PE, and other hard material plastics. In addition to its remarkable functionality, the machine is user-friendly and practical, representing a highly efficient granulation recycling solution. Its popularity in the realm of PP and PE recycling is well-deserved and continues to grow.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By embracing plastic recycling, we can significantly mitigate the environmental devastation caused by reckless plastic waste. This noble initiative not only curtails pollution but also safeguards our precious land and water resources from irreversible harm.
Resource Conservation: The art of recycling and reusing plastic marvels allows us to curb the insatiable demand for virgin plastics. This not only conserves our finite oil reserves but also champions the cause of preserving our valuable non-renewable resources.
2. Policy Support
Government Promotion: A global wave of environmental consciousness is sweeping across nations, with governments playing a pivotal role in nurturing the plastic recycling industry. A plethora of policies and regulations have sprouted, all aimed at fostering an eco-friendly future.
Economic Incentives: In some visionary countries, governments extend a helping hand to plastic recycling enterprises through enticing tax incentives and generous subsidies, accelerating industry growth and development.
3. Market Demand
Enterprise Demand: As environmental responsibility becomes the hallmark of modern enterprises, a growing number are turning to recycled plastics, effectively minimizing their ecological footprint.
Consumer Preference: The modern consumer, ever-conscious of their environmental impact, shows an increasing willingness to invest in eco-friendly products, favoring those crafted from recycled materials.
4. Technological Progress
Recycling Technology: Constant strides in plastic recycling technology have revolutionized the process, making it more efficient, cost-effective, and capable of delivering superior quality.
Innovative Applications: The dawn of novel materials and processes has unlocked new realms for recycled plastics, finding their way into diverse sectors such as construction and textiles, paving the path for a sustainable tomorrow.
5. Global Trends
International Cooperation: Environmental entities and visionary enterprises are forging alliances across borders, united in their mission to propel the plastic recycling industry to unprecedented heights.
Standardization: The crafting of international standards serves as the cornerstone for enhancing the quality of recycled plastics, facilitating their seamless integration and utilization in the global marketplace.
The plastic recycling industry stands as a beacon of hope, with its vast potential and profound advantages. Beyond reducing environmental strain and conserving resources, the industry enjoys robust support from both policy frameworks and market dynamics. With relentless technological innovations and unyielding global collaborations, the future of plastic recycling gleams brighter than ever.
Q: What is the price of a plastic granulation line?
A: The cost varies, contingent upon the customer's desired cleanliness of the final material and production capacity needs. We stand ready to recommend the most efficient granulation line configuration tailored to the customer's budgetary considerations, ensuring optimal performance.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single screw: Featuring a straightforward design, this option is cost-effective, perfect for handling ordinary plastics like single material PP, PE. However, it struggles with mixed materials or impurities, offering limited processing capabilities.
Twin screw: Renowned for its robust mixing prowess, ideal for processing recycled or mixed materials, such as PP, PE composites, or modified plastics requiring additives like flame retardants and colorants. It promises greater yield and stability.
Triple screw: This elite variant excels in scenarios demanding high output and precision, such as high-end engineering plastic granulation. However, it comes with a hefty price tag and complex maintenance requirements.
Suggestion: For recycled or mixed modified inputs, the twin-screw granulator is preferred. Conversely, for single material inputs with budget constraints, the single screw granulator remains a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg/hour, this is an ideal choice for startups or those engaged in small-scale production, offering flexibility and efficiency.
Medium-Sized Granulator: Transform your recycling and plastic modification operations with our medium-sized granulators, featuring a robust capacity of 200-500 kg/h. Ideal for recycling plants and modified plastic facilities, they deliver consistent and efficient granulation.
Large Granulator: Elevate your recycling process with our large granulators, boasting an impressive capacity of over 500 kg/hour. These machines are designed to pair seamlessly with high-power motors and advanced automation systems for maximum efficiency.
Adjustment Method: Experience flexible capacity control by adjusting the screw speed, feeding speed, or mold aperture. Our system offers precise and reliable methods to tailor your production needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Is preprocessing, such as crushing and cleaning, necessary for the materials?
A: For materials with high humidity like unwashed recycled bottles, advanced integration with pre-drying systems (e.g., hopper dryers) is possible, but additional pre-treatment such as centrifugal dehydration may be required for optimal results.
Q: Does it support different types of melted plastics? What adjustments are necessary when switching raw materials?
A: The material flowability is significantly influenced by the melt index; higher indices, like LDPE with MI=10, facilitate easier processing compared to lower indices such as HDPE with MI=2.
Q: How is the uniformity, density, and shape of particles controlled?
A: Achieving particle uniformity relies on sophisticated screw design—greater aspect ratios contribute to superior plasticization uniformity—and precise temperature control.
The particle shape is expertly crafted through the cutting method:
Underwater Strip Cutting: Delivers regular particles, tailored for high-precision requirements, ensuring a premium quality output.
Hot Cutting Grain: Offers high efficiency with a faster cutting process, although it may produce burrs in the particles.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling
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