Soft Plastic Granulation Line
Discover the versatility of our machine options! Depending on your specific production needs, you can opt for two-stage, three-stage, or even four-stage machines. Each is meticulously crafted with a unique design that ensures seamless compatibility and superior granulation results. Our granulator stands out as the ideal solution for recycling dirty waste and producing high-quality scraps. It features a high-torque, low-noise gear box for smooth operation and a special screw design that effectively tackles issues like particle black spots and color discrepancies. Tailored to the material's characteristics, it boasts a forced feeding mechanism and hydraulic mesh changer, optimizing capacity and energy efficiency. Moreover, both vacuum and conventional exhaust systems are incorporated to efficiently extract moisture, gases, and impurities, guaranteeing a more stable extrusion process and the production of premium solid particles.
Hard Plastic Granulation Line
Experience the efficiency of our Machine Line as it expertly heats and melts diverse plastic raw materials. This process is complemented by a high-speed rotating cutter which transforms the molten plastic into small, perfectly uniform particles. The cutting procedure involves swift rotation, stirring, and rubbing, which not only standardizes the size and shape of the particles but also enhances their reprocessing capabilities.
Our Machine Line is your trusted partner in minimizing plastic degradation while yielding superior particle quality. It's the perfect solution for clients dedicated to recycling PP, PE, and other hard plastic materials. This machine is celebrated for its ease of operation, making it a highly practical choice in granulation recycling. Its popularity is well-established in the PP and PE recycling sectors, thanks to its user-friendly operation and exceptional performance.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly cut down the environmental harm caused by plastic waste, thereby safeguarding our precious land and water resources.
Resource Conservation: By emphasizing recycling and reusing plastic products, we can substantially decrease the need for virgin plastics, thereby conserving precious non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental conservation, rolling out a plethora of policies and regulations to bolster the plastic recycling industry's growth.
Economic Incentives: Various nations are stepping up with attractive tax incentives and subsidies for plastic recycling companies, providing a robust boost to the industry's expansion.
3. Market Demand
Enterprise Demand: As environmental consciousness grows, a rising number of enterprises are opting for recycled plastics to effectively reduce their ecological impact.
Consumer Preference: There's a noticeable surge in demand for eco-friendly products, with consumers eager to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Innovations in plastic recycling technology are consistently enhancing the process, making it increasingly efficient, cost-effective, and of superior quality.
Innovative Applications: Pioneering the development of new materials and processes, recycled plastics are finding applications in diverse sectors such as building materials and textiles.
5. Global Trends
International Cooperation: Globally, environmental organizations and businesses are forging stronger alliances to collectively champion the progress of the plastic recycling industry.
Standardization: Establishing international standards is pivotal for elevating the quality of recycled plastics, thus facilitating their global market circulation and utilization.
The plastic recycling industry is on the brink of transformative growth, driven by its vast potential and myriad advantages. It offers a sustainable solution to reduce pollution, conserve resources, and is bolstered by both policy support and burgeoning market demand. As technology progresses and international collaborations strengthen, the future of plastic recycling promises to be radiant and sustainable.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent on the cleanliness level of the end material and the desired production capacity. We can propose the most efficient granulation line options tailored to the customer's budget considerations.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design and cost-effectiveness, this is ideal for processing standard plastics (like single material PP, PE new materials), though it struggles with mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin Screw: Boasting robust mixing capabilities, this type is adept at handling recycled, mixed (such as PP, PE mixed), or modified plastics requiring additive integration (such as flame retardants, colorants), delivering higher output and stability.
Triple Screw: This is the go-to for scenarios demanding high output and precision (like high-end engineering plastic granulation), though it comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; for single raw material and constrained budgets, a single screw granulator is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing the Small Granulator: Perfect for startups or small-scale operations with a capacity of 50-200 kg/hour, this versatile machine offers an efficient introduction into the world of recycling.
Discover the Medium-Sized Granulator: With a substantial processing capability of 200-500 kg/h, this model is a staple in recycling and modified plastic plants, ensuring reliable and steady production flows.
Explore the Large Granulator: Designed for high-volume production, this powerhouse processes over 500 kg/hour. It requires integration with a high-power motor and sophisticated automation systems for optimal performance.
Flexible Adjustment Method: Tailor your production with ease—adjust the granulator's capacity through modifications of screw speed, feeding speed, or mold aperture to suit diverse processing needs.
Q: Can the machine manage materials with high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary?
A: For optimal performance, some equipment models include a pre-drying system like a hopper dryer. However, raw materials with high humidity, such as unwashed recycled bottles, may require additional pre-treatments like centrifugal dehydration for best results.
Q: Does the system accommodate various types of melted plastics? What adjustments are necessary when switching raw materials?
A: The processing ease is dictated by the melt index—a higher index indicates better flowability. For example, LDPE with MI=10 is simpler to process compared to HDPE with MI=2.
Q: What methods are utilized to control the uniformity, density, and shape of the processed particles?
A: The precision in uniformity is reliant on the screw design, where a larger aspect ratio leads to more consistent plasticization, combined with precise temperature control for optimal outcomes.
The particle shape is crafted by employing specific cutting methods:
Underwater Strip Cutting: Produces regular-shaped particles that are ideal for applications with high-precision demands.
Hot Cutting Grain: Offers high efficiency, though it may result in particles with burrs.
Join Us in Building a Sustainable Future through Innovative Plastic Recycling Solutions
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