Soft Plastic Granulation Line
Customers can choose from a variety of configurations: two-stage, three-stage, and four-stage machines tailored to meet specific production needs. Our specially engineered design ensures exceptional compatibility and superior granulation. This remarkable granulator excels in recycling even the dirtiest waste and efficiently processes production scraps. Featuring a high-torque gearbox, enjoy whisper-quiet operation with unparalleled smoothness. The innovative screw design enhances coordination, effectively mitigating issues like particle black spots and color discrepancies. Tailored for diverse material characteristics, it is equipped with a forced feeding system and a hydraulic mesh changer to maximize capacity while conserving energy. Furthermore, our advanced vacuum and conventional exhaust systems expertly eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and flawless solid particles.
Hard Plastic Granulation Line
This state-of-the-art machine line skillfully heats and melts a range of plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into uniformly sized particles. During the cutting process, the plastic undergoes rapid rotation, stirring, and friction, resulting in consistently uniform particle sizes and shapes, thus significantly enhancing the plastic's reprocessing performance.
Our innovative machine line is an invaluable tool for reducing plastic degradation and producing superior-quality particles, making it an ideal ally for clients engaged in recycling PP, PE, and other hard plastic materials. User-friendly and highly practical, this granulation recycling mode has gained immense popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Discover the Thriving Prospects and Unmatched Advantages of the Plastic Recycling Industry
1. Unwavering Commitment to Environmental Protection
Combat Pollution: Embrace plastic recycling to significantly curb the pollution caused by plastic waste, safeguarding our precious land and water resources for a greener tomorrow.
Preserve Precious Resources: By recycling and reusing plastic products, we can decrease the reliance on virgin plastics and conserve vital non-renewable resources like oil, ensuring a sustainable future.
2. Empowering Policy Support
Government Initiatives: Around the globe, governments are prioritizing environmental protection by launching policies and regulations that champion and propel the plastic recycling industry forward.
Attractive Economic Incentives: Various countries offer tax breaks and subsidies to recycling companies, fueling the industry's growth and encouraging widespread adoption.
3. Ever-Growing Market Demand
Corporate Responsibility: As awareness of environmental protection grows, companies increasingly opt for recycled plastics to demonstrate their commitment to reducing environmental impact.
Eco-Conscious Consumer Choices: The demand for eco-friendly products is on the rise, with consumers willing to pay more for items crafted from recycled materials.
4. Cutting-Edge Technological Progress
Revolutionary Recycling Technology: Advancements in recycling technology are making the process more efficient, cost-effective, and capable of producing superior quality output.
Innovative Material Applications: New materials and processes are expanding the use of recycled plastics across various industries, from construction to textiles and beyond.
5. Widespread Global Trends
Collaborative International Efforts: Worldwide, environmental organizations and enterprises are joining forces to advance the plastic recycling industry collectively.
Standardization for Quality: Developing international standards ensures the consistent quality of recycled plastics, facilitating their use and circulation in the global market.
The plastic recycling industry holds remarkable promise and advantages, offering solutions to reduce pollution and conserve resources. It benefits from robust policy support and increasing market demand. As technology advances and global partnerships strengthen, the industry is poised for a future filled with opportunity and innovation.
Q: How much does a plastic granulation line cost?
A: The cost varies based on the customer's desired cleanliness level of the final product and the required production capacity. We tailor the most effective granulation line setup to match their budget, ensuring optimal performance.
Q: How do single screw, twin-screw, and triple screw granulators differ, and which is best suited for my needs?
A:Single Screw: Offers a simple structure and low-cost solution for ordinary plastics (such as PP, PE new materials), yet has limited capacity for mixed or impure recycled materials.
Twin Screw: Boasts strong mixing capabilities, ideal for recycled, mixed, or modified plastics requiring additives like colorants and flame retardants, offering superior yield and consistency.
Triple Screw: Designed for high-precision, high-output scenarios (such as high-end engineering plastic granulation), though costs are higher and maintenance is more complex.
Suggestion: For recycled or mixed modified materials, opt for a twin-screw granulator. For single materials and budget constraints, a single screw granulator presents a viable option.
Q: What is the production range per hour or day, and is it adjustable?
A: Introducing our Small Granulator, an exceptional machine that processes 50-200 kg/hour! Perfectly tailored for startups or small-scale production needs, this granulator provides the ideal solution for those ready to embark on their recycling journey.
Our Medium Sized Granulator is the backbone of recycling plants and modified plastic industries, with a capacity of 200-500 kg/h. It’s a reliable choice for those looking to enhance their production capabilities with efficiency and precision.
When it comes to large-scale operations, our Large Granulator takes the lead! Handling over 500 kg/hour, it's designed to seamlessly integrate with high-power motors and advanced automation systems, ensuring top performance.
Flexibility is key with our adjustment method—easily modify your production capacity by adjusting screw speed, feeding speed, or mold aperture to meet your specific needs.
Q: Can it tackle high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary for the materials?
A: Yes, indeed! Our equipment can be equipped with integrated pre-drying systems like a hopper dryer. However, raw materials with high humidity, such as unwashed recycled bottles, do require additional pre-treatment processes like centrifugal dehydration to ensure optimal functioning.
Q: Does it accommodate a variety of melted plastic types? Is equipment adjustment necessary when switching raw materials?
A: Absolutely! The melt index plays a pivotal role—the higher it is, the better the flowability of the material. For instance, LDPE with a melt index of 10 is processed more easily compared to HDPE with a melt index of 2.
Q: What are the methods to ensure particle uniformity, density, and shape control?
A: Achieving uniform particles relies on precise screw design, such as utilizing a larger aspect ratio for more consistent plasticization, along with meticulous temperature control.
The art of particle shaping comes down to the choice of cutting method:
Underwater strip cutting delivers regular particles, catering to high-precision requirements.
Hot cutting grain offers high efficiency, though particles may have slight burrs.
Join forces with us and together, let's forge a sustainable future in plastic recycling. Partner with us to revolutionize the recycling industry!
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