Soft Plastic Granulation Line
Customers are offered the flexibility to choose from two-stage, three-stage, or four-stage machines tailored to meet their specific production needs. This innovative design promises exceptional compatibility and enhanced granulation quality. Our granulator excels in recycling dirty waste and producing high-quality scraps. Gearbox: Designed for high torque, this component operates with whisper-quiet efficiency, ensuring a seamless performance. The specially crafted screw enhances coordination, effectively reducing issues like particle black spots and color discrepancies. To further augment capacity while conserving power, the system comes with a forced feeding mechanism and a hydraulic mesh changer, tailored to the material's unique characteristics. Furthermore, sophisticated vacuum and conventional exhaust systems significantly eliminate moisture, gases, and impurities, guaranteeing consistent extrusion and superior solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts a variety of plastic raw materials. It employs a high-speed rotating cutter to meticulously slice the heated plastic into finely uniform particles. During this precise cutting phase, the plastic is swiftly rotated, stirred, and rubbed, which ensures uniformity in both size and shape of the particles, significantly enhancing the plastic's reprocessing performance.
The Machine Line is instrumental in minimizing plastic degradation, consistently producing superior particles. It serves as an invaluable asset for clients engaged in the recycling of PP, PE, and other hard material plastics. Furthermore, the machine offers user-friendly operation, making it a highly practical solution in granulation recycling. Its popularity has soared within the PP and PE recycling sectors, thanks to its efficiency and ease of use.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the eco-friendly future by reducing the environmental burden caused by plastic waste. Our recycling processes significantly lower pollution levels, protecting precious land and water resources.
Resource Conservation: By championing recycling and reusing plastic products, we curtail the demand for virgin plastics. This mindful practice conserves non-renewable resources like oil, paving the way for a more sustainable tomorrow.
2. Policy Support
Government Promotion: Governments globally are spearheading environmental initiatives, rolling out a suite of policies and regulations designed to foster and bolster the burgeoning plastic recycling industry.
Economic Incentives: In select nations, governments are actively incentivizing the plastic recycling sector through tax breaks and subsidies, accelerating industry momentum.
3. Market Demand
Enterprise Demand: As the ethos of environmental responsibility gains traction, a growing number of forward-thinking enterprises are gravitating towards recycled plastics, committed to shrinking their ecological footprint.
Consumer Preference: A green revolution is underway as consumers increasingly lean towards eco-friendly products, happily paying a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: With relentless advancements in plastic recycling technology, the process is becoming more efficient, cost-effective, and of superior quality, redefining industry standards.
Innovative Applications: Cutting-edge developments in materials and processes are unlocking exciting new applications for recycled plastics, from construction materials to textiles, empowering diverse industries.
5. Global Trends
International Cooperation: A global wave of collaboration sees environmental organizations and enterprises joining forces to propel the evolution of the plastic recycling industry.
Standardization: The creation of international standards is a game-changer, enhancing the quality and facilitating the global trade and adoption of recycled plastics.
The Plastic Recycling Industry's Future: Bright and promising, the industry stands at the intersection of reduced pollution, resource conservation, and robust support from both policy and market forces. With technology on the rise and global partnerships thriving, the future of plastic recycling is set to shine even brighter.
Q: What is the price of a plastic granulation line?
A: Pricing is tailored based on the customer's desired material cleanliness level and production capacity requirements. We offer personalized recommendations for the most efficient granulation line, ensuring a perfect fit for your budget.
Q: What are the differences between single screw, twin-screw, and triple screw granulators? Which is ideal for my needs?
A:Single Screw: With its straightforward design and low cost, it's perfect for processing standard plastics such as single material PP and PE. However, it may struggle with mixed or impurity-laden recycled materials, having limited processing capacity.
Twin Screw: Renowned for its robust mixing capabilities, it's ideal for handling recycled and mixed materials, including modified plastics with additives like flame retardants and colorants, offering superior yield and stability.
Triple Screw: Reserved for high-demand scenarios like high-end engineering plastic granulation, it offers exceptional output and precision, albeit at a higher cost and complexity in maintenance.
Suggestion: If dealing with recycled or mixed-modified materials, opt for a twin-screw granulator. For single material needs on a budget, a single screw granulator is a cost-effective choice.
Q: What is the range of production per hour or day? Is it adjustable?
A: Small Granulator: Capable of producing 50-200 kg/hour, it's an ideal solution for startups or small-scale productions, offering flexibility and efficiency.
Introducing our Medium-Sized Granulator: Capable of processing 200 to 500 kg/h, this powerhouse is a staple in recycling and modified plastic plants. Efficient and versatile, it transforms waste into wealth.
Unveil the potential of our Large Granulator: Engineered for processing over 500 kg/hour, it pairs seamlessly with a high-power motor and state-of-the-art automation system. Elevate your production to unparalleled heights.
Advanced Adjustment Techniques: Tailor your production needs with ease. Adjust the capacity by fine-tuning the screw speed, feeding speed, or mold aperture, ensuring perfect output every time.
Q: Is your granulator capable of handling high humidity, impurities, or a mix of plastics? Are pre-processing steps like crushing and cleaning necessary for optimal performance?
A: Yes, some machines are equipped with integrated pre-drying systems, such as a hopper dryer. However, for materials with high humidity, like unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is essential.
Q: Is your equipment versatile enough for different types of melted plastics? What adjustments are needed when transitioning between raw materials?
A: Certainly, the melt index plays a crucial role in material flowability. For instance, LDPE with an MI of 10 is processed more easily than HDPE with an MI of 2, highlighting our granulator's adaptability.
Q: What measures do you take to ensure the uniformity, density, and shape of the granulated particles?
A: Particle uniformity is heavily influenced by the screw design. A larger aspect ratio leads to more consistent plasticization. Precision in temperature control further guarantees optimal results.
The particle shape is expertly defined by our cutting methods:
Underwater Strip Cutting: This method yields regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though it's possible to encounter minor burrs.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling: Experience the revolution in plastic transformation and sustainability with Zhangjiagang Deling Machinery Co, Ltd.
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