Soft Plastic Granulation Line
Our Advanced Pelletizer Machine opens up a new era of plastic waste processing with its versatile configurations. Clients can choose from two-stage, three-stage, and four-stage machines tailored to meet specific production needs, ensuring seamless adaptation to various requirements. With a unique design, this equipment guarantees superior compatibility and granulation efficiency, perfectly suited for recycling contaminated waste and processing waste scraps. The high-torque gearbox ensures low noise and smooth operation, while the specially designed screw enhances coordination, effectively reducing black spots and color discrepancies in particles. Equipped with a forced feeding mechanism and a hydraulic mesh changer, it optimizes capacity and conserves energy. Further, our vacuum and traditional exhaust systems excel at eliminating moisture, exhaust gases, and impurities, culminating in more stable extrusion and superior solid particles.
Hard Plastic Granulation Line
Experience the precision of our Machine Line as it transforms diverse plastic raw materials through heating and melting, followed by precision cutting using a high-speed rotating cutter. This process yields small, uniform particles, elevating the effectiveness of the reprocessing capabilities. During the cutting phase, plastic undergoes rapid rotation, thorough mixing, and intense friction, resulting in consistently uniform particle size and improved reprocessing performance.
The Machine Line is an indispensable ally for clients aiming to minimize plastic degradation while producing superior particles. Perfect for recycling PP, PE, and other hard plastics, it offers an intuitive operation that simplifies the granulation recycling process. This practical approach to recycling has catapulted it to popularity in the PP and PE recycling sector, thanks to its efficiency and ease of use.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Mitigating Pollution: Plastic recycling stands as a beacon of hope in our battle against environmental degradation. By effectively curbing plastic waste, it minimizes its detrimental impact on precious land and water resources.
Resource Preservation: Harness the power of recycling to significantly cut down on the consumption of virgin plastics. This not only spares our oil reserves but also safeguards our planet's finite non-renewable resources.
2. Policy support
Global Advocacy: Governments worldwide are championing environmental protection like never before, ushering in a suite of policies and regulations to bolster the burgeoning plastic recycling industry.
Lucrative Incentives: In numerous nations, governments are sweetening the pot for plastic recycling firms with enticing tax breaks and subsidies, fueling robust industry growth.
3. Market demand
Corporate Responsibility: As eco-awareness surges, businesses are increasingly opting for recycled plastics, keen to shrink their environmental footprint and embrace sustainability.
Consumer Consciousness: The green revolution is here, with eco-savvy consumers eager to pay a premium for products crafted from recycled materials, reflecting their values.
4. Technological progress
Revolutionizing Recycling: Cutting-edge advancements in plastic recycling technology are enhancing efficiency, slashing costs, and elevating the quality of the recycling process.
Pioneering Applications: Breakthroughs in materials and methods are unlocking new horizons for recycled plastics, paving the way for innovative uses in construction, textiles, and beyond.
5. Global Trends
Unified Efforts: Environmental organizations and corporations across the globe are forging alliances, working hand in hand to propel the plastic recycling industry forward.
Quality Assurance: The rise of international standards is enhancing the quality of recycled plastics, boosting their global circulation and acceptance.
The plastic recycling industry is poised for greatness, with vast potential and remarkable benefits. It not only combats pollution and conserves resources but also rides the twin waves of policy backing and market demand. As technology advances and global partnerships deepen, a dazzling future awaits the plastic recycling sector.
Q: What is the price of plastic granulation line?
A: Pricing is contingent upon the cleanliness level of the final material and the desired production capacity. We strive to recommend the most efficient granulation line configuration that aligns with the customer's budget scope.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns with my requirements?
A:Single Screw Granulators: Characterized by their simplicity and cost-effectiveness, these granulators are ideal for straightforward processes involving standard plastics like PP and PE. However, they show limited capacity and adaptability when dealing with mixed or impurity-laden recycled materials.
Twin Screw Granulators: Boasting superior mixing capabilities, these granulators excel in handling recycled, mixed, or modified plastics that involve additives such as colorants or flame retardants. They deliver higher yield and stability, making them a robust choice.
Triple Screw Granulators: Perfect for high-end applications demanding exceptional output and precision, these granulators are indeed advanced. Yet, they come with a heftier price tag and more intricate maintenance requirements.
Recommendation: For recycled or modified mixed materials, a twin-screw granulator is advisable. If dealing with a single type of material and adhering to a tighter budget, a single screw granulator remains an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfect for Startups and Small-Scale Production, this versatile machine can process between 50-200 kg/hour. It's the ideal choice for budding businesses looking to make their mark.
Medium-Sized Granulator: Capable of handling 200-500 kg/h, this robust equipment is a staple in recycling plants or modified plastic plants, delivering efficiency and reliability for medium-scale operations.
Large Granulator: Engineered for high-demand operations, it processes above 500 kg/hour. This powerhouse requires pairing with a high-power motor and an advanced automation system for optimal performance.
Adjustment Method: Customize your production with precision! Adjust capacity seamlessly by tweaking the screw speed, feeding pace, or mold aperture to meet your specific needs.
Q: Is it capable of processing high-humidity, impurity-laden, or mixed plastics? Also, are there pre-treatment steps required like crushing and cleaning?
A: Indeed, some systems can integrate with a pre-drying setup, such as a hopper dryer. However, for raw materials with high moisture content, like unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is advisable.
Q: Can it accommodate a variety of melted plastics? Are equipment adjustments necessary when switching raw materials?
A: Absolutely! The material's flowability is directly linked to its melt index. For instance, LDPE with MI=10 offers easier processing compared to HDPE with MI=2.
Q: What methods are used to ensure the uniformity, density, and desired shape of the particles?
A: The uniformity of particles is highly influenced by the screw design, where a larger aspect ratio facilitates more consistent plasticization, coupled with precise temperature control.
The particle shape is intricately determined by the chosen cutting method:
Underwater Strip Cutting: Delivers regular particles, ideal for high-precision applications.
Hot Cutting Grain: Highly efficient, though it may occasionally result in burrs.
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