Soft Plastic Granulation Line
Customers are presented with the flexibility to choose from two-stage, three-stage, and four-stage machines tailored to their specific production needs. Our innovative design ensures exceptional compatibility, enhancing the granulation process for superior results. Ideal for recycling contaminated waste and generating high-quality scraps, this granulation system features a gearbox engineered for high torque, minimizing noise and ensuring seamless operation. The unique screw design enhances coordination, effectively addressing issues of particle black spots and color inconsistencies. Adaptive to the material characteristics, it includes a forced feeding mechanism and a hydraulic mesh changer, optimizing capacity while minimizing power consumption. Furthermore, both vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly melts various plastic raw materials, utilizing a high-speed rotating cutter to create consistently small and uniform particles. During this precise cutting process, the plastic undergoes rapid rotation, thorough stirring, and efficient rubbing, resulting in uniform particle size and shape, significantly enhancing the reprocessing potential of the plastic.
Our Machine Line is a key player in minimizing plastic degradation and producing high-quality particles, making it an invaluable assistant in recycling PP, PE, and other hard material plastics. Its user-friendly operation and practical granulation recycling approach have garnered widespread popularity in the realm of PP and PE recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Our commitment to sustainability shines through effective plastic recycling, significantly diminishing environmental pollution and safeguarding precious land and water resources.
Resource Conservation: Recycling and reusing plastic products plays a pivotal role in lowering the demand for virgin plastics, thus conserving vital non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are taking bold steps towards environmental protection, launching a plethora of policies and regulations to foster and support the burgeoning plastic recycling industry.
Economic Incentives: In several countries, governments are enticing the plastic recycling sector with attractive tax incentives and subsidies, propelling the industry's growth further.
3. Market Demand
Enterprise Demand: As the wave of environmental consciousness rises, an increasing number of enterprises are opting for recycled plastics to minimize their environmental impact.
Consumer Preference: With a surge in demand for eco-friendly products, consumers are more than willing to pay a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless advancements in plastic recycling technologies are ushering in a new era of efficiency, cost-effectiveness, and superior quality in recycling processes.
Innovative Applications: The advent of groundbreaking materials and processes is unlocking fresh fields for recycled plastics, such as in building materials and textiles, broadening their application spectrum.
5. Global Trends
International Cooperation: A synergy of environmental organizations and enterprises is fueling the global advancement of the plastic recycling industry through concerted international efforts.
Standardization: The formulation of international standards plays a crucial role in enhancing the quality of recycled plastics and facilitating their seamless integration into the global marketplace.
The plastic recycling industry stands on the brink of immense potential and pronounced advantages. It serves as a beacon of hope by drastically curtailing environmental pollution and conserving resources, while receiving robust backing from policy frameworks and burgeoning market demand. As technology forges ahead and global collaboration strengthens, the plastic recycling industry is poised for a luminous future.
Q: What is the price of a plastic granulation line?
A: The pricing depends on the cleanliness level of the final material you desire and the necessary production capacity. We can recommend the most efficient granulation line tailored to your budget, optimizing performance and cost-effectiveness.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is the best fit for my needs?
A:Single Screw: Featuring a simple structure and low cost, this option is ideal for processing standard plastics like single material PP and PE. It may, however, struggle with mixed or recycled materials containing impurities, offering limited processing capacity.
Twin Screw: Renowned for its robust mixing capabilities, it excels in processing recycled, mixed materials (e.g., PP, PE blends) or modified plastics requiring additives like flame retardants or colorants, all while ensuring higher yield and stability.
Triple Screw: This sophisticated option is perfect for high-output and precision-demanding scenarios, including high-end engineering plastic granulation, albeit with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is highly recommended. Conversely, for single raw materials and budget constraints, a single screw granulator serves as a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfectly designed for startups or small-scale production, our compact granulator effortlessly processes 50-200 kg per hour, making it ideal for budding enterprises.
Medium Sized Granulator: A staple in recycling plants and modified plastic facilities, this granulator boasts a robust capacity of 200-500 kg/h, tailored for your growing needs.
Large Granulator: For substantial operations, this granulator processes over 500 kg/hour, seamlessly integrating with high-power motors and advanced automation systems for peak efficiency.
Adjustment Method: Fine-tune capacity with ease by modifying the screw speed, adjusting the feeding speed, or altering the mold aperture, ensuring versatility and precision.
Q: Can the system handle high humidity, impurities, or mixed plastics? Is pre-processing necessary (e.g., crushing and cleaning)?
A: While some of our machines come with integrated pre-drying systems like a hopper dryer, materials with excessive moisture, such as unwashed recycled bottles, need further pre-treatment like centrifugal dehydration.
Q: Is it compatible with various melted plastic types? Must the equipment be adjusted when changing raw materials?
A: Material flowability is enhanced with a higher melt index. For instance, LDPE with MI=10 has superior processability compared to HDPE with MI=2, allowing for smoother transitions.
Q: What measures ensure the uniformity, density, and shape of the particles?
A: Particle uniformity is largely dependent on the screw design, where a larger aspect ratio yields more consistent plasticization, coupled with precise temperature control.
The particle shape is influenced by the cutting method:
Underwater Strip Cutting: Produces consistently regular particles, perfect for high-precision demands;
Hot Cutting Grain: Offers high efficiency, albeit potentially resulting in minor burrs.
Collaborate with us and lead the charge towards a sustainable future in plastic recycling, harnessing innovation and responsibility.
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