Introducing the Soft Plastic Granulation Line, an epitome of innovation crafted to redefine your plastic recycling processes. With a focus on efficiency and sustainability, this line ensures that your soft plastic waste is transformed into high-quality granules, optimizing production and minimizing environmental impact.
Our state-of-the-art plastic granulation machines offer a versatile range of configurations, allowing clients to select from two-stage, three-stage, and four-stage models tailored to their specific production needs. This unique design enhances compatibility and granulation efficiency, making it perfect for recycling contaminated waste and scrap production. The high-torque gearbox guarantees low noise and seamless operation, complemented by a specialized screw design that significantly reduces particle black spots and color inconsistencies. By incorporating features such as forced feeding and a hydraulic mesh changer, our machines deliver superior capacity while conserving energy. Additionally, advanced vacuum and exhaust systems effectively eliminate moisture, gases, and impurities, ensuring more stable extrusion and premium-quality solid particles.
Explore the Hard Plastic Granulation Line, a robust solution engineered to tackle the complexities of recycling hard plastics efficiently. This line elevates your recycling operation with superior performance, ensuring the production of pristine granules from hard plastic materials.
Our cutting-edge Machine Line expertly heats and melts assorted plastic raw materials, employing a high-speed rotating cutter to create uniformly sized and shaped particles. This rigorous process involves rapid rotation, stirring, and rubbing, enhancing the uniformity and reprocessing capabilities of the plastic particles, thus elevating their performance for future applications.
This exemplary machine line is designed to mitigate plastic degradation, producing superior quality particles, making it an indispensable ally for clients recycling PP, PE, and other hard plastic materials. Furthermore, its user-friendly operation and practical granulation recycling mode have garnered immense popularity in the PP and PE recycling sectors, affirming its status as a highly effective solution in the industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reduction of Pollution: Engaging in plastic recycling is a powerful way to significantly mitigate the environmental devastation wrought by plastic waste. It plays a critical role in minimizing pollution of our precious land and water resources.
Conservation of Resources: By focusing on recycling and reusing plastic products, we can dramatically decrease the demand for virgin plastics and preserve vital non-renewable resources like oil, ensuring a more sustainable future.
2. Policy Support
Promotion by Governments: Worldwide, governments are placing a stronger emphasis on environmental conservation. They are introducing an array of policies and regulations designed to encourage and bolster the growth of the plastic recycling sector.
Economic Incentives: Several nations offer attractive tax incentives and subsidies to plastic recycling companies, fostering the industry's expansion and making recycling ventures more viable and appealing.
3. Market Demand
Demand from Enterprises: As environmental consciousness rises, a growing number of companies are opting to utilize recycled plastics, not just to shrink their ecological footprint, but also to align with sustainable practices.
Consumer Preferences: The appetite for eco-friendly products is intensifying, with consumers showing a readiness to invest more in products crafted from recycled materials, thus supporting a greener economy.
4. Technological Progress
Advancements in Recycling Technology: The relentless advancement in plastic recycling technology is revolutionizing the industry, making processes more efficient, economically viable, and yielding superior quality results.
Innovative Applications: Pioneering new materials and processes are broadening the horizons of recycled plastics applications across diverse sectors like building materials, textiles, and beyond.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are forging stronger alliances to collectively champion the evolution and progress of the plastic recycling domain.
Standardization: Crafting and adopting international standards are pivotal for enhancing the quality of recycled plastics, thereby facilitating their global circulation and utilization.
The plastic recycling industry is poised for exponential growth with its vast prospects and considerable benefits. Not only does it combat environmental pollution and conserve resources, but it also thrives under the dual thrust of policy incentives and robust market demands. Coupled with technological evolution and international collaborations, this industry is on the threshold of a luminous future.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final material and the expected production capacity. We offer expert recommendations to identify the most cost-effective granulation line configuration tailored to the client's budgetary constraints.
Q: Could you explain the differences among single screw, twin-screw, and triple screw granulators? Which option best suits my requirements?
A:Single Screw: Featuring a straightforward design and low cost, this option is ideal for processing standard plastics (like single material PP, PE new materials). However, it has limited adaptability to mixed or impurity-laden recycled materials and offers constrained processing capacity.
Twin Screw: Known for its robust mixing capability, this granulator effectively processes recycled and mixed materials (such as PP, PE composites) or modified plastics requiring additive integration (like flame retardants, colorants), delivering enhanced yield and stability.
Triple Screw: This type is preferred for high-demand scenarios requiring ultimate output and precision, such as top-tier engineering plastic granulation. Its complexity and maintenance cost make it the premium choice.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If working with single materials and within a limited budget, a single screw granulator remains a practical alternative.
Q: What is the production capacity range per hour or day? Is it adjustable?
A: Small Granulator: Processing capacity of 50-200 kg/hour, perfect for startups or burgeoning small-scale production ventures. Experience efficiency and reliability tailored for your initial business growth.
Medium-Sized Granulator: Capable of handling 200-500 kg/hour, this is the ideal choice for bustling recycling plants or dynamic modified plastic facilities, ensuring optimal performance and productivity.
Large Granulator: Exceeding 500 kg/hour, designed for high-capacity operations. Requires integration with a robust high-power motor and advanced automation systems for unparalleled efficiency.
Adjustment Method: Achieve seamless capacity adjustments by fine-tuning the screw speed, feeding speed, or mold aperture, offering versatile and adaptive production.
Q: Can this equipment manage high humidity, impurities, or mixed plastics? Is there a need for pre-processing, such as crushing and cleaning, before use?
A: Certain equipment models can be paired with a pre-drying system, like a hopper dryer. However, for raw materials with high humidity, such as unwashed recycled bottles, additional pre-treatment, such as centrifugal dehydration, is essential.
Q: Is the equipment compatible with various types of melted plastics? Are adjustments necessary when switching raw material types?
A: Materials with higher melt indices exhibit greater flowability. For instance, LDPE with a melt index (MI) of 10 processes more smoothly than HDPE with an MI of 2.
Q: What are the methods to control the uniformity, density, and shape of the granulated particles?
A: Particle uniformity is largely influenced by the screw design, where a larger aspect ratio enhances uniform plasticization. Precise temperature control further ensures consistency.
The shape of the particles is dictated by the cutting method:
Underwater Strip Cutting: Yields regular particles, perfect for high-precision applications and requirements.
Hot Cutting Grain: Offers high efficiency but may result in particles with burrs.
Join Us in Pioneering a Sustainable Future in Plastic Recycling. Partner with Zhangjiagang Deling Machinery Co, Ltd, and transform recycling efficiency with our Heavy-Duty Granulation Machines.
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