Delve into the efficient world of our Soft Plastic Granulation Line, where every feature is meticulously designed to enhance your production experience.
Customers can choose from our versatile range of two-stage, three-stage, and four-stage machines, precisely tailored to meet your unique production requirements. Our special design ensures exceptional compatibility, resulting in superior granulation. This cutting-edge granulator is especially adept at recycling contaminated waste and producing high-quality scraps. Experience the powerful performance of our high torque, low noise gear box, ensuring smooth and seamless operation. The innovative screw design ensures optimal coordination, effectively minimizing particle black spots and color discrepancies. Tailored to the material's characteristics, our granulator is equipped with advanced forced feeding and a hydraulic mesh changer, maximizing capacity while conserving energy. Furthermore, our state-of-the-art vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, guaranteeing stable extrusion and superior solid particles.
Explore the robust capabilities of our Hard Plastic Granulation Line, designed to revolutionize your recycling process.
This innovative Machine Line expertly heats and melts an array of plastic raw materials, using a high-speed rotating cutter to transform the melted plastic into small, uniform particles. Throughout the cutting process, plastics undergo rapid rotation, stirring, and friction, resulting in perfectly uniform particle size and shape. This process significantly enhances the reprocessing performance of the plastic, making it a true game-changer for your operations.
Our Machine Line is an indispensable tool in reducing plastic degradation and producing superior particles, making it an invaluable asset for clients looking to recycle PP, PE, and other hard plastic materials. Its user-friendly operation offers a practical granulation recycling mode that has gained immense popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Dive into a greener future as plastic recycling significantly mitigates environmental pollution, safeguarding our precious land and water resources from the detrimental impacts of plastic waste.
Resource Conservation: By championing the recycling and reuse of plastic products, we not only reduce the need for virgin plastics but also conserve essential non-renewable resources like oil. This pivotal step supports a sustainable future for generations to come.
2. Policy Support
Government Promotion: Nations globally are increasingly prioritizing environmental protection, rolling out a series of impactful policies and regulations designed to foster and bolster the growth of the plastic recycling industry.
Economic Incentives: In a bid to further accelerate industry growth, certain governments around the world offer tax benefits and financial subsidies to plastic recycling companies, creating a favorable economic environment for sustainable practices.
3. Market Demand
Enterprise Demand: As environmental awareness soars, an increasing number of enterprises are opting for recycled plastics, thereby significantly reducing their environmental impact and aligning with eco-friendly goals.
Consumer Preference: A shift in consumer behavior is evident, with a heightened demand for green products. More consumers are now willing to invest in products made from recycled materials, driving market growth towards sustainable options.
4. Technological Progress
Recycling Technology: Witness the evolution of plastic recycling technology, which is continuously enhancing the efficiency, cost-effectiveness, and quality of the recycling process, paving the way for a more sustainable future.
Innovative Applications: The advent of novel materials and processes has expanded the horizons for recycled plastics, facilitating their use in diverse sectors such as building materials, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and enterprises across the globe are strengthening their collaborative efforts to collectively advance the development of the plastic recycling industry.
Standardization: Establishing international standards is crucial for enhancing the quality of recycled plastics, thereby promoting their circulation and utilization in the global marketplace.
The plastic recycling industry holds an expansive horizon brimming with distinct advantages. It serves as a beacon of hope, drastically reducing environmental detriments while conserving vital resources. Bolstered by dual forces of policy backing and soaring market demand, coupled with relentless technological strides and reinforced global alliances, the industry is poised to usher in a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing is contingent upon the cleanliness level of the final material and the desired production capacity. We are adept at tailoring the most efficient granulation line setup to meet the customer's budgetary needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward structure and cost-effectiveness, this is ideal for processing standard plastics like single material PP and PE. However, it has limitations in handling mixed or impurity-laden recycled materials and offers restricted processing capacity.
Twin Screw: Boasting robust mixing capabilities, this is perfect for processing recycled materials, mixed plastics (like PP, PE composites), or modified plastics that necessitate additive incorporation such as flame retardants. It delivers superior yield and stability.
Triple Screw: Tailored for high-output and precision-intensive tasks (like high-caliber engineering plastic granulation), although it incurs higher costs and entails intricate maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, we recommend opting for a twin-screw granulator. Conversely, for singular raw materials and budget-conscious scenarios, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Designed for startups or small-scale production, this efficient granulator processes 50-200 kg/hour, providing a cost-effective solution for budding businesses.
Medium-Sized Granulator: Widely utilized in recycling or modified plastic plants, this versatile granulator manages a capacity of 200-500 kg/h, balancing performance with efficiency.
Large Granulator: Engineered for demanding operations, this heavy-duty granulator exceeds 500 kg/hour, expertly paired with high-power motors and advanced automation systems for seamless production.
Adjustment Method: Experience flexible capacity control by altering the screw speed, feeding speed, or mold aperture, tailoring the granulation process to your specific production needs.
Q: Is the granulator capable of processing materials with high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary?
A: Certain equipment can incorporate a pre-drying system, such as a hopper dryer. However, materials with high humidity, like unwashed recycled bottles, demand additional pre-treatment like centrifugal dehydration.
Q: Can the granulator accommodate various types of melted plastics, and does it require adjustments when changing raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with an MI=10 is more easily processed than HDPE with an MI=2.
Q: What are the methods to ensure consistent uniformity, density, and shape of granulated particles?
A: The uniformity of granulated particles hinges on screw design—where a larger aspect ratio aids in more consistent plasticization—and precise temperature control.
The shape of particles is influenced by the cutting technique employed:
Underwater Strip Cutting: Yields regular particles, ideal for applications demanding high precision.
Hot Cutting Granulation: Offers high efficiency, though it may result in burrs.
Collaborate with Us for a Greener Tomorrow in Plastic Recycling
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