Soft Plastic Granulation Line
Our innovative granulation line offers flexibility with options for two-stage, three-stage, and four-stage machines to meet diverse production needs. Featuring a unique design, it ensures exceptional compatibility and superior granulation, making it ideal for recycling contaminated waste and manufacturing high-quality scraps. The gearbox boasts a high-torque design that delivers quiet, seamless operation, while the specialized screw design enhances coordination to tackle issues such as particle black spots and color discrepancies. Tailored to the material's characteristics, the system includes forced feeding and a hydraulic mesh changer to boost capacity and enhance power efficiency. Furthermore, both vacuum and conventional exhaust systems are integrated, effectively eliminating moisture, exhaust gases, and impurities, resulting in more stable extrusion and impeccable solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts various plastic raw materials. Employing a high-speed rotating cutter, it transforms the molten plastic into small, uniform particles with precision. The cutting process involves rapid rotation, stirring, and rubbing, which ensures uniform size and shape, significantly enhancing the plastic's reprocessing performance.
The Machine Line is engineered to minimize plastic degradation while consistently producing superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastic materials. In addition to its efficient operation, this line presents a practical granulation recycling solution that has gained immense popularity within the PP and PE recycling industries due to its user-friendly interface and outstanding performance.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling as it significantly mitigates the environmental pollution caused by waste plastics. This initiative not only safeguards our precious land and water resources but also champions a greener planet.
Resource Conservation: By recycling and reusing plastic products, we can effectively curtail the demand for virgin plastics, thus conserving non-renewable resources like oil, paving the way for a sustainable future.
2. Policy Support
Government Promotion: Around the globe, governments are prioritizing environmental protection by rolling out a suite of policies and regulations designed to foster and invigorate the plastic recycling industry.
Economic Incentives: In several countries, governments are further propelling industry growth by offering tax incentives and subsidies to plastic recycling enterprises, boosting their development.
3. Market Demand
Enterprise Demand: As environmental awareness escalates, an increasing number of enterprises are opting for recycled plastics, striving to lessen their environmental footprint and contribute to a sustainable ecosystem.
Consumer Preference: The allure of environmentally-friendly products is on the rise. Consumers are now more willing to invest in products crafted from recycled materials, underscoring their commitment to eco-conscious choices.
4. Technological Progress
Recycling Technology: The relentless advancement in plastic recycling technology enhances the efficiency, cost-effectiveness, and quality of the recycling process, heralding a new era of innovation.
Innovative Applications: The advent of new materials and processes has broadened the scope of recycled plastics, enabling their application in diverse fields such as construction, textiles, and beyond.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are strengthening their cooperation efforts, collectively championing the development and success of the plastic recycling industry.
Standardization: The formulation of international standards is pivotal in enhancing the quality of recycled plastics, ensuring their seamless circulation and utilization in the global marketplace.
The plastic recycling industry heralds a promising future with immense advantages. Not only does it play a crucial role in reducing environmental pollution and conserving resources, but it also enjoys robust support from policy frameworks and market demands. Coupled with relentless technological advancements and fortified global cooperation, the industry is poised for a radiant and sustainable future.
Q: What is the price of the plastic granulation line?
A: The pricing is determined by the desired cleanliness level of the final material and the requisite production capacity. We are delighted to recommend the most efficient granulation line configuration tailored to fit within your budgetary constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns best with my needs?
A:Single Screw: Featuring a simple structure, it offers low-cost solutions ideal for processing standard plastics (such as single material PP, PE new materials). However, it has limited adaptability to mixed or recycled materials containing impurities, with a constrained processing capacity.
Twin Screw: Exhibiting robust mixing capabilities, it is perfectly suited for processing recycled materials, mixed materials (like PP, PE mixed substrates), or modified plastics necessitating additive incorporation (such as flame retardants, colorants), ensuring superior yield and stability.
Triple Screw: Often utilized in scenarios demanding high output and precision (such as high-end engineering plastic granulation), though accompanied by higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, for single raw materials and limited budgets, a single screw granulator remains an excellent choice.
Q: What is the production range per hour or day? Is it adjustable?
A: Small Granulator: Capable of producing 50-200 kg per hour, it is ideal for startups or small-scale production needs.
Medium-Sized Granulator: Capable of processing 200-500 kg/h, this granulator is a staple in both recycling and modified plastic plants, providing efficient and reliable performance.
Large Granulator: Designed for processing above 500 kg/hour, this powerhouse requires a high-power motor and a sophisticated automation system to ensure seamless operation.
Adjustment Method: Easily modify capacity by adjusting the screw speed, feeding speed, or mold aperture, allowing for tailored production to meet specific demands.
Q: Can your machine handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing or cleaning required for the materials?
A: While some machines come equipped with integrated pre-drying systems like hopper dryers, high humidity materials such as unwashed recycled bottles will necessitate additional pre-treatment, including centrifugal dehydration, to ensure optimal processing.
Q: Is your equipment compatible with different types of melted plastics, and does it require adjustments when switching raw materials?
A: Materials with a higher melt index exhibit superior flowability, making them easier to process. For instance, LDPE with a melt index of 10 is processed more efficiently than HDPE with a melt index of 2.
Q: What methods are used to control the uniformity, density, and shape of the produced particles?
A: The uniformity of particles is influenced by the screw design, where a larger aspect ratio ensures more consistent plasticization. Precision in temperature control further enhances product quality.
Particle shape is dictated by the cutting method:
Underwater Strip Cutting: Produces regular particles ideal for applications requiring high precision.
Hot Cutting Grain: Offers high efficiency, though particles may feature burrs.
Join Us in Driving Innovation and Sustainability in Plastic Recycling for a Brighter, Greener Future.
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