Soft Plastic Granulation Line
Customers can opt for two-stage, three-stage, or four-stage machines tailored to their production demands. This specially engineered design ensures exceptional compatibility and optimal granulation results. The granulator excels at recycling contaminated waste and producing scraps with finesse. Gear Box: Designed for superior torque, it operates quietly and smoothly. The innovative screw design enhances coordination, thus reducing particle black spots and mitigating color inconsistencies. Depending on the material characteristics, it is equipped with forced feeding and a hydraulic mesh changer, boosting capacity and enhancing power efficiency. Furthermore, our state-of-the-art vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line is crafted to heat and melt various plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, consistent particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, ensuring uniformity in size and shape, thereby enhancing the plastic's reprocessing performance and quality.
The machine Line is an essential tool in minimizing plastic degradation while producing superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastic materials. It boasts easy operation, representing a highly effective granulation recycling mode that has gained widespread acclaim within the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Minimizing Environmental Impact: By actively engaging in plastic recycling, we dramatically decrease the detrimental environmental pollution caused by plastic waste, thus safeguarding our precious land and water resources from damage.
Conserving Vital Resources: Through the innovative recycling and reuse of plastic products, we significantly reduce the dependency on virgin plastics, thereby preserving invaluable non-renewable resources like oil.
2. Policy support
Government Promotion: As global attention on environmental conservation heightens, governments worldwide are rolling out numerous policies and regulations to vigorously support and nurture the burgeoning plastic recycling industry.
Economic Incentives: In a bid to further propel industry growth, several countries offer enticing tax incentives and subsidies to plastic recycling enterprises.
3. Market demand
Enterprise Demand: The growing consciousness towards environmental stewardship is driving more businesses to opt for recycled plastics, aiming to significantly diminish their environmental impact.
Consumer Preference: The preference for eco-friendly products is on the rise, with consumers willingly paying a premium for items crafted from recycled materials.
4. Technological progress
Advanced Recycling Technologies: Continuous advancements in recycling technologies are streamlining the recycling process, making it more efficient, cost-effective, and yielding superior quality results.
Innovative Applications: The evolution of novel materials and processes is broadening the scope of recycled plastics, facilitating their use in diverse sectors such as construction, textiles, and beyond.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are forging stronger alliances to collectively advance the plastic recycling industry.
Standardization: The establishment of international standards is pivotal in enhancing the quality of recycled plastics, ensuring their seamless circulation and utilization in the global marketplace.
The plastic recycling industry is on the cusp of exponential growth, offering profound benefits such as pollution reduction, resource conservation, and growth fueled by policy support and market demand. The relentless march of technological progress and the bolstering of international collaborations are set to pave the way for a radiant future for the industry.
Q: What is the price of plastic granulation line?
A: The cost varies based on the cleanliness level of the final material and the desired production capacity. We can craft the most effective granulation line combination for you, tailored to align with your budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a simple structure and low cost, it's ideal for processing straightforward plastics like PP and PE new materials. However, its adaptability to mixed or impure recycled materials is limited, offering restricted processing capacity.
Twin screw: Boasting robust mixing capabilities, it excels in handling recycled, mixed materials (like PP, PE blends), or modified plastics requiring additives (like flame retardants, colorants), ensuring higher yield and stability.
Triple screw: Typically employed where high precision and output are paramount, such as in high-end engineering plastic granulation. However, it entails higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials with budget constraints, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of processing 50-200 kg/hour, this model is ideal for startups or small-scale production facilities seeking efficiency and precision.
Medium-sized granulator: With a capacity of 200-500 kg/h, this granulator is a staple in recycling plants and modified plastic facilities, designed for robust and consistent operation.
Large granulator: Designed to handle above 500 kg/hour, this powerful machine requires integration with a high-power motor and sophisticated automation system for maximum productivity.
Adjustment method: Tailor your production capacity seamlessly by modifying the screw speed, feeding speed, or mold aperture to meet diverse manufacturing needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Are there pre-processing requirements like crushing and cleaning?
A: While some machinery can be equipped with a pre-drying system, such as a hopper dryer, materials with high humidity levels, like unwashed recycled bottles, will require additional pre-treatment processes like centrifugal dehydration for optimal results.
Q: Does it support various types of melted plastics, and is equipment adjustment necessary when switching raw materials?
A: Materials with a higher melt index exhibit better flowability; for example, LDPE with a melt index of 10 processes more smoothly than HDPE with a melt index of 2, simplifying transitions and enhancing adaptability.
Q: How do you ensure the uniformity, density, and shape of the particles produced?
A: The uniformity of particles is influenced by precise screw design—such as a larger aspect ratio promoting uniform plasticization—and the accuracy of temperature control.
The shape of particles is dictated by the cutting method employed:
Underwater strip cutting: Produces regular particles, perfect for applications requiring high precision;
Hot cutting grain: Notable for its high efficiency, though it may result in particles with burrs.
Partner with Us for an Eco-Conscious Pathway to a Greener Future in Plastic Recycling
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