Soft Plastic Granulation Line
Our state-of-the-art granulation line offers flexibility with options for two-stage, three-stage, and four-stage machines, tailored to your production needs. This innovative design promises exceptional compatibility and superior granulation quality. Perfectly crafted for recycling contaminated waste and processing scraps, our granulator boasts a high-torque gearbox ensuring low noise and seamless operation. The specially engineered screw design enhances coordination, effectively addressing issues of particle black spots and color discrepancies. Depending on material characteristics, it includes a forced feeding system and a hydraulic mesh changer to maximize efficiency and minimize energy consumption. The advanced vacuum and conventional exhaust systems proficiently eliminate moisture, gases, and impurities, resulting in more stable extrusion processes and premium solid particles.
Hard Plastic Granulation Line
Our cutting-edge machine line expertly heats and melts diverse plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During this cutting-edge process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniform particle size and shape, significantly enhancing the reprocessing capabilities of the plastic.
This advanced machine line is a champion in reducing plastic degradation and producing top-tier particles, making it an essential asset for clients recycling PP, PE, and other hard plastic materials. User-friendly and efficient, this granulation recycling system has carved a niche in the PP and PE recycling sector, gaining immense popularity for its practicality and ease of operation.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: By integrating innovative recycling methods, plastic recycling significantly curtails environmental pollution caused by plastic waste, thus safeguarding our cherished land and water resources from irreversible harm.
Resource Conservation: Embrace sustainability by recycling and reusing plastic products, decreasing the demand for virgin plastics, and conserving invaluable non-renewable resources, such as oil.
2. Policy support
Government Promotion: As environmental stewardship becomes a global priority, governments worldwide are implementing progressive policies and regulations to champion and bolster the plastic recycling industry's growth.
Economic Incentives: In certain nations, governments amplify industry progress by offering tax incentives and subsidies to plastic recycling companies, fostering a thriving development environment.
3. Market demand
Enterprise Demand: With the rise of environmental consciousness, an increasing number of businesses are opting for recycled plastics, which help them reduce their ecological footprint and promote sustainability.
Consumer Preference: The shift towards eco-friendly products is evident as consumers willingly pay a premium for goods manufactured from recycled materials, thus driving demand.
4. Technological progress
Recycling Technology: Continuous advancements in plastic recycling technology enhance the efficiency, cost-effectiveness, and quality of the recycling process, setting new industry standards.
Innovative Applications: The evolution of new materials and processes expands the horizons of recycled plastics, facilitating their use in diverse sectors such as construction, textiles, and beyond.
5. Global Trends
International Cooperation: A unified effort is underway as environmental organizations and enterprises worldwide collaborate to propel the plastic recycling industry forward.
Standardization: Establishing international standards elevates the quality of recycled plastics, encouraging their broader circulation and adoption in the global marketplace.
The plastic recycling industry is poised for a promising future, offering extensive benefits. It not only minimizes environmental impact and conserves precious resources but also enjoys robust support from policy initiatives and market demand. Supported by technological advancements and strengthened global collaboration, the industry's trajectory is set for remarkable growth.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final material and the production capacity required by the customer. We tailor the most effective granulation line combination to fit the customer's budget, ensuring optimal value and performance.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Offers a straightforward design and cost-efficiency, ideal for standard plastics like single material PP and PE. However, it shows limitations with mixed or impurity-rich recycled materials, having a constrained processing capacity.
Twin Screw: Exhibits robust mixing capabilities, adept at handling recycled, mixed materials (such as PP, PE composites), or modified plastics requiring additives like flame retardants and colorants, delivering superior yield and stability.
Triple Screw: Primarily utilized for high-output, precision-demanding scenarios like premium engineering plastic granulation; it entails higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, for single raw materials and budget constraints, a single screw granulator presents a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Perfect for budding entrepreneurs or small-scale operations, our small granulator efficiently processes 50-200 kg/hour.
Versatile Medium-Sized Granulator: Ideal for bustling recycling facilities or custom plastic modification plants, handling 200-500 kg/h with ease.
Powerful Large Granulator: Designed for industrial giants, it processes over 500 kg/hour, equipped with a robust motor and full automation for seamless operation.
Adaptive Adjustment Methods: Tailor capacity by fine-tuning the screw speed, feeding rate, or through varying the mold aperture, ensuring precision and efficiency.
Q: Can this system manage high humidity, impurities, or mixes of plastics without extensive pre-processing, like crushing and cleaning?
A: While some systems integrate pre-drying solutions like hopper dryers, excessively humid materials, such as unwashed recycled bottles, benefit from additional pre-treatments like centrifugal dehydration.
Q: Is it compatible with various melted plastics, and how does it adapt when switching between different raw materials?
A: Materials with a higher melt index exhibit superior flowability, making them easier to process. For instance, LDPE with MI=10 processes more readily than HDPE with MI=2.
Q: What strategies ensure the uniformity, density, and shape of the granulated particles?
A: Achieving particle uniformity hinges on the screw design and precise temperature control. A greater aspect ratio in screw design enhances uniform plasticization.
The method of cutting determines particle shape:
Underwater Strip Cutting: Produces regular particles, perfect for high-precision needs.
Hot Cutting Granulation: Offers high efficiency though may result in occasional burrs.
Partner with Us: Lead the charge towards a sustainable future in plastic recycling with our state-of-the-art solutions.
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