Soft Plastic Granulation Line
Customers can choose from an impressive range of two-stage, three-stage, and four-stage machines tailored to meet diverse production requirements. Our unique design ensures exceptional compatibility and superior granulation quality. This advanced granulator is perfect for recycling soiled waste and generating high-quality scraps. Gear Box: Experience high torque with minimal noise, ensuring a seamless operation. The specialized screw design enhances coordination, effectively addressing particle black spots and color discrepancies. Tailored to material characteristics, it features a forced feeding system and a hydraulic mesh changer for optimized capacity and energy savings. Additionally, both vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gas, and impurities, guaranteeing consistent extrusion and producing robust solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts various plastic raw materials. It employs a high-speed rotating cutter to transform melted plastic into small, uniform particles with precision. During the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniformly sized and shaped particles that significantly enhance the plastic's reprocessing performance.
The Machine Line is instrumental in minimizing plastic degradation while producing superior quality particles. It's an indispensable ally for clients engaged in the recycling of PP, PE, and other hard materials. Moreover, the machine boasts user-friendly operation and represents a highly practical mode of granulation recycling, making it a favorite in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Plastic recycling is a powerful ally in the quest to reduce environmental pollution. By recycling, we significantly minimize the damage inflicted on our precious land and water resources.
Resource conservation: The magic of recycling lies in its ability to transform used plastic products into new treasures, thereby decreasing the reliance on virgin plastics and safeguarding non-renewable resources like oil.
2. Policy support
Government promotion: Across the globe, governments are championing the cause of environmental protection. They have rolled out a suite of policies and regulations to propel the growth of the plastic recycling industry.
Economic incentives: In select nations, plastic recycling companies enjoy the boon of tax incentives and subsidies, bolstering the industry's expansion.
3. Market demand
Enterprise demand: As environmental consciousness rises, numerous enterprises are pivoting to recycled plastics to diminish their ecological impact.
Consumer preference: An eco-friendly revolution is underway among consumers, who are increasingly willing to pay a premium for products crafted from recycled materials.
4. Technological progress
Recycling technology: The evolution of plastic recycling technology is a marvel, enhancing the efficiency, cost-effectiveness, and quality of recycling processes.
Innovative applications: Bold innovations in materials and processes are unlocking new horizons for recycled plastics, extending their use to various fields such as building materials and textiles.
5. Global Trends
International Cooperation: A wave of collaboration is sweeping through environmental organizations and enterprises worldwide, all joining forces to advance the plastic recycling industry.
Standardization: The birth of international standards is a pivotal moment, set to enhance the quality of recycled plastics and foster their global circulation and use.
The plastic recycling industry stands on the brink of a promising horizon, with profound benefits that include pollution reduction and resource conservation. Spurred on by policy support and market demand, and fueled by technological advancements and global cooperation, the industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: The price varies based on the customer's desired cleanliness level of the final material and the required production capacity. Our experts can tailor the most effective granulation line solution to align with the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: A minimalist yet budget-friendly option, ideal for processing standard plastics such as single-material PP and PE. However, it struggles with mixed or impurity-laden materials and has limited processing capacity.
Twin screw: Renowned for its robust mixing prowess, perfect for recycled and mixed materials, or modified plastics requiring additive integration (e.g., flame retardants, colorants), delivering superior yield and stability.
Triple screw: Tailored for high-output and precision-demanding scenarios like high-end engineering plastic granulation. Despite its high cost and complex maintenance, it offers unparalleled performance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is highly recommended. If the material is uniform and budget is a concern, a single screw granulator is an excellent option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator: Designed specifically to cater to startups or small-scale productions, this compact machine boasts an impressive throughput of 50-200 kg/hour. It is perfectly tailored for businesses seeking efficiency and effectiveness in their operations.
Discover our Medium-Sized Granulator: A staple in recycling plants and modified plastic facilities, this versatile machine offers a robust processing capacity of 200-500 kg/hour, ensuring seamless productivity and reliability for a variety of applications.
Explore the capabilities of our Large Granulator: Engineered for exceptional performance with a capacity exceeding 500 kg/hour, this powerful granulator demands integration with a high-power motor and sophisticated automation system to achieve optimal results.
Adjustment Method: Elevate your production efficiency by employing our straightforward capacity adjustment techniques. Simply manipulate the screw speed, feeding speed, or mold aperture to fine-tune the output to your precise requirements.
Q: Can the equipment tackle high humidity, impurities, or mixed plastics? Is preprocessing such as crushing and cleaning necessary for raw materials?
A: Certain models can incorporate a pre-drying system, like a hopper dryer, to manage high humidity levels. However, raw materials with significant moisture content, like unwashed recycled bottles, may need additional pre-treatment processes such as centrifugal dehydration to ensure optimal functionality.
Q: Is the equipment compatible with various types of melted plastics? Are adjustments necessary when changing raw materials?
A: Materials with a higher melt index exhibit greater flowability, making them easier to process. For instance, LDPE with an MI of 10 is simpler to handle than HDPE with an MI of 2. Understanding the melt index is crucial for achieving optimal processing outcomes.
Q: What strategies are employed to ensure control over the uniformity, density, and shape of the particles produced?
A: The uniformity of particles hinges on the precision of screw design and temperature control. A larger aspect ratio in screw design leads to more consistent plasticization, while precise temperature regulation ensures quality consistency.
The particle shape is influenced by the cutting method employed:
Underwater Strip Cutting: Produces regular particles ideal for high-precision requirements, ensuring a smooth and consistent output.
Hot Cutting Grain: Offers high efficiency and rapid processing, though particles may occasionally exhibit burrs.
Join Us in Crafting a Sustainable Future in Plastic Recycling Today
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