Soft Plastic Granulation Line - Streamlining your plastic recycling process, our line specializes in transforming soft plastics into high-quality granules, ensuring efficient recycling and production.
Customers can select from two-stage, three-stage, and four-stage machines tailored to meet specific production demands. With an innovative design, these machines ensure exceptional compatibility and superior granulation quality. Perfect for recycling contaminated waste and fabricating scraps, they feature a high-torque, low-noise gear box for smooth operations. The uniquely engineered screw design enhances coordination, effectively addressing issues like particle black spots and color discrepancies. Depending on material characteristics, the system is equipped with a forced feeding unit and a hydraulic mesh changer to boost capacity and optimize power usage. Additionally, advanced vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, ensuring stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line - Elevate your recycling operations with our cutting-edge system, designed to process hard plastics into consistent, high-grade granules for enhanced reusability.
This advanced Machine Line expertly heats and melts diverse plastic raw materials before employing a high-speed rotating cutter to transform the molten plastic into precise, uniform particles. The process involves rapid rotation, stirring, and rubbing, ensuring consistency in particle size and shape, thereby significantly enhancing the plastic's reprocessing capabilities.
The Machine Line is instrumental in mitigating plastic degradation, resulting in superior particle output. It’s an invaluable asset for clients recycling PP, PE, and other hard plastic materials. User-friendly and highly practical, this granulation recycling model has gained widespread acclaim in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a greener planet as plastic recycling significantly curtails the environmental hazards posed by plastic waste, safeguarding our precious land and water resources.
Resource Conservation: Through the art of recycling and reusing plastics, we can diminish our reliance on virgin plastics and conserve non-renewable treasures such as oil.
2. Policy Support
Government Promotion: As guardians of the environment, governments globally are championing green initiatives, unveiling a suite of policies and regulations to bolster the flourishing plastic recycling sector.
Economic Incentives: In various nations, the allure of tax incentives and subsidies beckons plastic recycling companies, propelling industry growth and innovation.
3. Market Demand
Enterprise Demand: Companies worldwide are increasingly embracing recycled plastics to shrink their ecological footprint, a testament to the growing commitment to environmental preservation.
Consumer Preference: The call for eco-conscious products is rising, and discerning consumers are eager to invest in items crafted from recycled materials, underscoring a shift towards sustainability.
4. Technological Progress
Recycling Technology: The realm of plastic recycling is witnessing a technological renaissance, enhancing the process's efficiency, cost-effectiveness, and quality to new heights.
Innovative Applications: The dawn of new materials and processes unlocks groundbreaking uses for recycled plastics, extending their reach into industries such as construction and textiles.
5. Global Trends
International Cooperation: A global symphony of environmental organizations and enterprises is orchestrating efforts to elevate the plastic recycling industry to unprecedented heights.
Standardization: The establishment of international standards paves the way for enhanced quality of recycled plastics, facilitating their seamless integration into the global market.
The plastic recycling industry is poised for a triumphant future, offering vast potential and unmatched benefits. From curbing pollution and conserving resources to enjoying policy and market-driven support, the industry thrives. As technology advances and global collaborations strengthen, the path ahead is radiant.
Q: What is the price of the plastic granulation line?
A: Pricing hinges on the cleanliness level desired by the customer and the targeted production capacity. Aligning with their budget, we can recommend the most impactful granulation line combination to suit their specific needs.
Q: What are the distinctions between single screw, twin-screw, and triple screw granulators? Which option best aligns with my requirements?
A:Single Screw: With a straightforward design and affordability, it's ideal for processing standard plastics like single material PP or PE, though less adept at handling mixed or impure recycled materials, and has modest capacity limits.
Twin Screw: Boasting robust mixing capabilities, it's perfect for recycled or mixed materials like PP, PE, or modified plastics needing additives like flame retardants or colorants, delivering higher yield and stability.
Triple Screw: Best suited for high-output and precision-demanding scenarios such as high-end engineering plastic granulation; however, it involves higher costs and intricate maintenance.
Suggestion: For recycled or mixed-modified raw materials, opt for a twin-screw granulator. For single materials on a budget, a single screw granulator remains an excellent choice.
Q: What is the production range per hour or day? Is it adjustable?
A: Small Granulator: Perfect for startups or small-scale production, this compact powerhouse processes 50-200 kg/hour, offering efficiency and reliability for burgeoning industries.
Medium-Sized Granulator: Ideal for recycling plants or modified plastic facilities, this versatile machine handles 200-500 kg/h with ease, making it a staple in the industry.
Large Granulator: Designed for industrial use, this robust equipment processes over 500 kg/hour, complete with a high-power motor and advanced automation system for seamless operations.
Adjustment Method: Tailor the capacity effortlessly by adjusting the screw speed, feeding speed, or mold aperture to meet your specific production needs.
Q: Can it manage high humidity conditions, impurities, or mixed plastics? Are pre-processing steps like crushing and cleaning necessary?
A: Certain systems come with integrated pre-drying solutions (e.g., a hopper dryer); however, materials with high humidity, like unwashed recycled bottles, necessitate further pre-treatment such as centrifugal dehydration.
Q: Is the equipment compatible with various types of melted plastics? Is adjustment required when changing raw materials?
A: Materials with a higher melt index exhibit greater flowability. For instance, LDPE with MI=10 is more manageable than HDPE with MI=2, simplifying the processing task considerably.
Q: What methods are used to control the uniformity, density, and shape of the granulated particles?
A: The design of the screw and temperature control accuracy are crucial; a larger aspect ratio in the screw design ensures more uniform plasticization, enhancing particle consistency.
The particle shape is defined by the cutting technique:
Underwater Strip Cutting: Delivers regular particles, meeting high-precision standards for quality.
Hot Cutting Grain: Offers high efficiency though may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join our mission to revolutionize the plastic recycling industry with innovative solutions.
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