Introducing the Soft Plastic Granulation Line, crafted with precision to cater to your varied plastic recycling needs. This innovative line promises seamless transformation of soft plastics into high-quality granules, offering efficiency and superior performance in every operation.
Our state-of-the-art granulation line empowers customers with the flexibility to select from two-stage, three-stage, or four-stage machines, all tailored to meet specific production demands. With a design that ensures exceptional compatibility and superior granulation, this line is ideal for recycling contaminated waste and producing top-tier scraps. Featuring a high-torque gearbox, it operates with minimal noise and utmost smoothness. The meticulously engineered screw design enhances coordination to minimize particle black spots and color discrepancies. Tailored to material attributes, it includes a forced feeding mechanism and a hydraulic mesh changer, optimizing capacity and maximizing power savings. The integration of both vacuum and conventional exhaust systems effectively eliminates moisture, exhaust gases, and impurities, ensuring stable extrusion and superb solid particle formation.
Discover the Hard Plastic Granulation Line, meticulously designed to tackle the toughest of plastic recycling challenges. This line promises to transform hard plastics into meticulously uniform granules, enhancing the quality and efficiency of your recycling process.
This cutting-edge Machine Line revolutionizes the recycling of plastic raw materials by heating and melting them into a homogenous form, before precisely cutting the molten plastic into small, consistent particles with a high-speed rotating cutter. The rapid rotation, stirring, and friction during the cutting process ensure uniformity in size and shape, significantly enhancing the reprocessing performance of the plastics, making them ideal for any subsequent application.
The Machine Line dramatically reduces plastic degradation while consistently producing superior quality particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastics. User-friendly and highly efficient, this practical granulation recycling mode has gained immense popularity within the PP and PE recycling domains. Experience ease of operation combined with top-tier recycling results.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Transform the future of our planet with effective plastic recycling. Minimize environmental damage by drastically reducing pollution and safeguarding our precious land and water resources.
Resource Conservation: Recycling and reusing plastic products significantly curtail the need for virgin plastics, conserving non-renewable resources like oil and ensuring a more sustainable future.
2. Policy Support
Government Promotion: Worldwide, governments are championing environmental protection, rolling out numerous policies and regulations to bolster the burgeoning plastic recycling sector.
Economic Incentives: In various nations, governments incentivize innovation through tax benefits and subsidies, propelling plastic recycling companies to new heights.
3. Market Demand
Enterprise Demand: As environmental awareness soars, businesses are increasingly embracing recycled plastics to diminish their ecological impact.
Consumer Preference: Eco-conscious consumers are driving demand for sustainable products, even paying a premium for goods crafted from recycled materials.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology enhance efficiency, reduce costs, and elevate quality, revolutionizing the recycling process.
Innovative Applications: Pioneering materials and processes are unlocking new possibilities, with recycled plastics now being utilized in diverse industries including construction and textiles.
5. Global Trends
International Cooperation: Environmental bodies and enterprises worldwide are forging alliances to collaboratively elevate the plastic recycling industry.
Standardization: The establishment of international standards is crucial to bolster the quality, circulation, and global usage of recycled plastics.
The plastic recycling industry holds immense promise, offering remarkable advantages. By curbing pollution and conserving resources, it garners robust policy and market backing. Continuous technological strides and fortified global partnerships herald a bright future for plastic recycling.
Q: What is the price of the plastic granulation line?
A: Pricing hinges on the cleanliness level of the final material and the desired production capacity. We thoughtfully recommend the most efficient granulation line tailored to the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one suits my needs best?
A:Single Screw: With a straightforward design and low cost, it is ideal for ordinary plastics like single-material PP, PE. However, it struggles with mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin Screw: Known for robust mixing capabilities, it excels in processing recycled, mixed materials (such as PP, PE mixes) or modified plastics needing additive inclusion like flame retardants, ensuring higher yield and stability.
Triple Screw: Suited for high-output, high-precision scenarios like high-end engineering plastic granulation, though it involves higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. For single raw materials with budget constraints, a single screw granulator is also an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Designed to process 50-200 kg/hour, this compact powerhouse is perfect for startups or businesses with small-scale production needs. It offers an efficient and economical solution to kickstart your recycling journey.
Medium-Sized Granulator: With the ability to manage 200-500 kg/h, this versatile granulator is a staple in recycling and modified plastic plants. It provides a seamless blend of performance and adaptability for your mid-range production demands.
Large Granulator: Capable of handling over 500 kg/hour, this robust granulator is engineered to pair with high-power motors and cutting-edge automation systems, making it ideal for large-scale operations looking to maximize efficiency and throughput.
Adjustment Method: Tailor your production capacity with precision by tweaking the screw speed, feeding speed, or mold aperture, allowing for customizable output and enhanced operational control.
Q: Can it manage high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for materials?
A: Our advanced equipment can integrate seamlessly with pre-drying systems (e.g., hopper dryers). However, high humidity materials such as unwashed recycled bottles necessitate additional pre-treatment like centrifugal dehydration for optimal processing.
Q: Does it accommodate various melted plastics? Is equipment adjustment needed when changing raw materials?
A: Materials with a higher melt index exhibit enhanced flowability. For instance, LDPE with an MI=10 is processed more effortlessly than HDPE with an MI=2, ensuring smoother transitions and adaptability in production.
Q: How can the uniformity, density, and shape of particles be effectively controlled?
A: The precision in particle uniformity is influenced by the screw design, where a larger aspect ratio promotes more uniform plasticization. Moreover, the accuracy of temperature control plays a crucial role in refining the quality.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: Produces exceptionally regular particles, perfect for applications demanding high precision and consistency.
Hot Cutting Grain: Offers high efficiency, although it may result in particles with burrs, suitable for less critical applications.
Join Us in Pioneering a Sustainable Future in Plastic Recycling
Audited Supplier 
){kind=link}