Explore the Soft Plastic Granulation Line, a pivotal innovation in recycling technology, designed to streamline the transformation of soft plastic waste into reusable materials. This state-of-the-art system is engineered to deliver precision and efficiency, ensuring unmatched performance and optimal output for your recycling needs.
Our Granulation Line provides an array of options: choose from two-stage, three-stage, and four-stage machines tailored to your production goals. With a unique design that assures excellent compatibility and superior granulation results, this machine is an expert solution for recycling soiled waste and producing high-quality scraps. The high-torque gearbox ensures low noise and smooth operation, while the specialized screw design enhances coordination, minimizing black spots and color discrepancies in particles. Equipped with features like forced feeding and a hydraulic mesh changer, this line maximizes capacity while conserving energy. Moreover, the combination of vacuum and conventional exhaust systems effectively removes moisture, gases, and impurities, guaranteeing stable extrusion and premium solid particles—your key to efficient and sustainable production.
Introducing the Hard Plastic Granulation Line, a cutting-edge solution crafted to transform hard plastic into uniform particles with precision and ease. This advanced line elevates recycling efficiency, setting a new standard in the processing of robust materials.
Discover the powerhouse of granulation: This Machine Line expertly heats and melts assorted plastic raw materials, utilizing a high-speed rotating cutter to skillfully slice the molten plastic into small, consistent particles. The dynamic process of rapid rotation, stirring, and rubbing ensures uniform size and shape, significantly boosting the plastic’s reprocessing capabilities—offering a leap in quality and efficiency for your production needs.
Designed to minimize plastic degradation and enhance particle quality, this sophisticated Machine Line is an indispensable ally for clients recycling PP, PE, and other hard material plastics. Its user-friendly operation makes it an exceptionally practical choice for granulation recycling, widely acclaimed in the PP, PE recycling sector for its reliability and performance excellence.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Plastic recycling stands as a champion in mitigating environmental pollution caused by plastic waste, significantly minimizing the detrimental impact on our vital land and precious water resources.
Resource conservation: Through the innovative recycling and reuse of plastic products, we can meaningfully curtail the demand for virgin plastics, thus conserving valuable non-renewable resources like oil.
2. Policy support
Government promotion: In a world increasingly attuned to environmental stewardship, governments globally are pioneering policies and regulations that robustly encourage the burgeoning growth of the plastic recycling sector.
Economic incentives: Some nations are offering lucrative tax incentives and subsidies to plastic recycling enterprises, further fueling the dynamic growth of this vital industry.
3. Market demand
Enterprise demand: As environmental consciousness deepens, a growing number of enterprises are opting for recycled plastics, embracing an ethos of reducing their environmental footprint.
Consumer preference: With a burgeoning demand for eco-friendly products, more consumers are willing to invest in products made from recycled materials, recognizing their value and paying a premium for sustainability.
4. Technological progress
Recycling technology: Breakthroughs in plastic recycling technology are continually enhancing the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative applications: New materials and processes are sparking revolutionary applications for recycled plastics across diverse fields, including construction materials and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are forging stronger partnerships to collectively advance the plastic recycling industry's development.
Standardization: The evolution of international standards plays a pivotal role in elevating the quality of recycled plastics, expanding their global market circulation and use.
The thriving plastic recycling industry offers expansive prospects and remarkable advantages. It not only mitigates environmental pollution and conserves resources but also benefits from robust policy support and burgeoning market demand. As technology advances and global cooperation intensifies, the future shines bright for the plastic recycling sector.
Q: What is the price of plastic granulation line?
A: The price varies based on the customer's desired cleanliness level of the final material and the required production capacity. We tailor the most effective granulation line recommendation to fit the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: This granulator features a straightforward design and is cost-effective, ideal for processing ordinary plastics like single material PP, PE. However, it has limited adaptability to mixed or impurity-laden recycled materials and offers a constrained processing capacity.
Twin screw: Boasting robust mixing capabilities, this granulator excels at processing recycled, mixed materials, or modified plastics requiring additive incorporation (e.g., flame retardants, colorants), all while delivering superior yield and operational stability.
Triple screw: It thrives in scenarios demanding high output and precision, such as high-end engineering plastic granulation, but comes with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. However, if the raw material is single and budget constraints exist, a single screw granulator is an excellent alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Ideal for startups or small-scale production, this efficient device boasts a capacity of 50-200 kg/hour.
Medium-sized granulator: Typically found in recycling and modified plastic plants, this versatile granulator operates at 200-500 kg/h.
Large granulator: Engineered for heavy-duty operations, it processes over 500 kg/hour and pairs seamlessly with high-power motors and automation systems.
Adjustment method: Flexibility at its best! Capacity can be finely tuned by adjusting the screw speed, feeding speed, or mold aperture.
Q: Can it process high humidity materials, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary?
A: Some models can include a pre-drying system like a hopper dryer. However, materials with high moisture content, such as unwashed recycled bottles, will need further pre-treatment, like centrifugal dehydration.
Q: Is the extruder compatible with various melted plastics? Are equipment adjustments needed when changing raw materials?
A: The processing ease increases with the melt index; for instance, LDPE with MI=10 is simpler to handle compared to HDPE with MI=2, due to its superior flowability.
Q: How is the uniformity, density, and shape of particles controlled?
A: Achieving particle uniformity hinges on precise screw design and temperature control. A larger aspect ratio in the screw ensures more uniform plasticization.
The particle shape is influenced by the cutting method:
Underwater strip cutting: Provides regular particles, perfect for high-precision demands.
Hot cutting grain: Offers high efficiency but may result in minor burrs.
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