Soft Plastic Granulation Line
Customers can select from our versatile range of two-stage, three-stage, and four-stage machines, tailored perfectly to meet your production demands. Our specialized design ensures exceptional compatibility and superior granulation results. The granulator excels in recycling dirty waste and efficiently producing pristine scraps. With a high torque gearbox design, expect whisper-quiet operation and seamless performance. Our unique screw design enhances coordination, significantly reducing particle black spots and color variations. Tailored to material characteristics, it features forced feeding and a hydraulic mesh changer for enhanced capacity and energy savings. Further, our advanced vacuum and conventional exhaust systems adeptly remove moisture, gases, and impurities, guaranteeing stable extrusion and top-quality solid particles.
Hard Plastic Granulation Line
Our state-of-the-art Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to produce small, uniform particles. This innovative cutting process ensures rapid rotation, stirring, and rubbing of plastic, delivering uniformity in particle size and shape. The result is improved reprocessing performance and unparalleled efficiency in plastic production.
This Machine Line is a revolutionary solution that minimizes plastic degradation and yields superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard material plastics. Its user-friendly operation and practical granulation recycling model have garnered widespread acclaim in the PP, PE recycling sector. Experience the future of recycling with ease and excellence.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly lessen the environmental pollution caused by plastic waste, thus safeguarding our precious land and water resources from irreversible damage.
Resource Conservation: By recycling and reusing plastic products, the demand for virgin plastics is curtailed, leading to the preservation of non-renewable resources such as oil, making a sustainable future possible.
2. Policy Support
Government Promotion: Across the globe, governments are increasingly prioritizing environmental health, introducing a variety of policies and regulations designed to encourage and accelerate growth within the plastic recycling industry.
Economic Incentives: In a bid to further propel the industry, many governments provide enticing tax incentives and substantial subsidies to plastic recycling enterprises.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, an increasing number of enterprises are opting for recycled plastics to minimize their ecological impact.
Consumer Preference: The appetite for eco-friendly products is soaring, with consumers willing to invest more in products that incorporate recycled materials.
4. Technological Progress
Recycling Technology: Continuous advancements in recycling technology enhance the efficiency, cost-effectiveness, and quality of the recycling process, driving the industry forward.
Innovative Applications: The birth of new materials and processes broadens the horizons for recycled plastics, enabling their use in diverse fields such as construction materials and textiles.
5. Global Trends
International Cooperation: Global environmental organizations and enterprises are joining forces, fostering cooperation to advance the plastic recycling industry collectively.
Standardization: The establishment of international standards elevates the quality of recycled plastics, facilitating their global circulation and enhancing market integration.
The plastic recycling industry holds vast potential and notable advantages, offering a multidimensional approach to reducing environmental pollution and conserving resources. Supported robustly by policy frameworks and burgeoning market demand, it stands poised for a promising trajectory. With technology continually evolving and global alliances strengthening, the industry is on the brink of a radiant future.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent upon the cleanliness level of the final material and the desired production capacity. We expertly recommend the most efficient granulation line combination tailored to the client's budgetary framework.
Q: What are the differences between single screw, twin-screw, and triple screw granulators? Which option aligns best with my requirements?
A:Single Screw: Acclaimed for its simple structure and low cost, it is ideal for processing straightforward plastics (such as single material PP, PE new materials). However, it exhibits limited adaptability to mixed or impurity-laden recycled materials, offering restricted processing capabilities.
Twin Screw: Renowned for its robust mixing prowess, it excels in processing recycled and mixed materials (e.g., PP, PE blends) or modified plastics that require additive integration (e.g., flame retardants, colorants), ensuring higher yield and consistency.
Triple Screw: It stands out in scenarios demanding high output and precision (associated with high-end engineering plastic granulation), though it comes with elevated costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is recommended. Conversely, for single material applications with budget constraints, a single screw granulator offers an excellent solution.
Q: What is the hourly or daily production capacity? Is it adjustable?
A: Small Granulator: Capable of producing 50-200 kg/hour, it is tailored for startups or small-scale production, offering flexibility and scalability for evolving business needs.
Medium-Sized Granulator: Achieve Efficiency with 200-500 kg/h Throughput. Ideal for recycling and modified plastic plants, this granulator is the cornerstone of effective and seamless processing.
Large Granulator: Experience Power with an Unmatched Capacity Above 500 kg/hour. Designed to integrate with high-power motors and advanced automation systems for unparalleled granulation performance.
Adjustment Methodology: Seamlessly tailor capacity by modulating the screw speed, feeding rate, or the mold aperture. Achieve flexibility and precision in your operations.
Q: Can it adeptly manage high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary?
A: Innovative Integration: Some systems pair seamlessly with pre-drying solutions like hopper dryers. However, for materials with high humidity, such as unwashed recycled bottles, additional steps like centrifugal dehydration ensure optimal processing.
Q: Is it compatible with various melted plastic types? Are equipment adjustments required when changing raw materials?
A: Material Adaptability: As the melt index rises, so does material flowability, making processing smoother. For example, LDPE with MI=10 processes more easily compared to HDPE with MI=2.
Q: What are the methods to ensure uniformity, density, and desired particle shape?
A: Achieving Particle Perfection: Uniformity is dictated by the screw design, with larger aspect ratios enhancing plasticization. Precision in temperature control is key.
Tailoring Particle Shape with Cutting Techniques:
Underwater Strip Cutting: Delivers consistent, regular particles ideal for high-precision demands.
Hot Cutting Grain: Offers efficiency, though some particles might bear burrs.
Join Us in Crafting a Sustainable Future in Plastic Recycling. Together, we can revolutionize the industry.
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