Soft Plastic Granulation Line
Customers are empowered to choose from two-stage, three-stage, and four-stage machines, each tailored to meet distinct production requirements. Our innovative design ensures exceptional compatibility and superior granulation performance. The granulator excels in recycling soiled waste and converting scraps into valuable resources. Featuring a high-torque gearbox, it offers low noise and smooth operational excellence. Our specially engineered screw design enhances coordination, significantly reducing particle black spots and color differences. Tailored to the material's specific characteristics, it includes a forced feeding mechanism and hydraulic mesh changer, optimizing capacity while conserving power. Furthermore, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, guaranteeing a more stable extrusion process and the production of superior solid particles.
Hard Plastic Granulation Line
This Machine Line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to deftly transform the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently uniform particle size and shape. This ensures improved reprocessing performance of the plastic, enhancing quality and efficiency.
Our Machine Line is an invaluable ally in reducing plastic degradation and producing superior particles. It is an indispensable partner for clients engaged in recycling PP, PE, and other hard plastic materials. Not only is the machine user-friendly, but it also represents a highly practical granulation recycling mode, gaining immense popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: The process of plastic recycling is a pivotal factor in cutting down the environmental contamination wrought by plastic waste. It plays a crucial role in minimizing the adverse impacts on both land and water resources.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can significantly diminish our dependency on virgin plastics. This not only conserves non-renewable resources like oil but also fosters a sustainable future.
2. Policy support
Government Promotion: Recognizing the urgency of environmental protection, governments worldwide are proactively introducing a plethora of policies and regulations aimed at stimulating and bolstering the plastic recycling industry.
Economic Incentives: In a bid to accelerate industry growth, several countries are offering enticing tax incentives and subsidies to plastic recycling companies, thus fostering an environment conducive to development.
3. Market demand
Enterprise Demand: Corporations are increasingly aware of their environmental responsibilities. Consequently, a growing number are opting for recycled plastics to significantly lessen their ecological footprints.
Consumer Preference: The modern consumer is progressively inclined towards environmentally friendly products, exhibiting a willingness to pay a premium for goods manufactured using recycled materials.
4. Technological progress
Recycling Technology: The relentless advancement in plastic recycling technology is paving the way for a more efficient, cost-effective, and quality-enhanced recycling process.
Innovative Applications: The ongoing development of novel materials and processes is broadening the scope of recycled plastics, finding its applications in diverse fields such as construction, textiles, and more.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are forging strong alliances to collectively champion the advancement of the plastic recycling sector.
Standardization: The formulation of international standards is a pivotal step towards enhancing the quality of recycled plastics, encouraging their global circulation and usage.
The plastic recycling industry stands out with its vast potential and remarkable advantages. Not only does it contribute to reducing environmental pollution and conserving resources, but it is also propelled forward by robust policy support and escalating market demand. As technology continues to evolve and global cooperation strengthens, the industry is poised to embrace a brighter and more prosperous future.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the cleanliness level desired for the final material and the stipulated production capacity. We specialize in recommending the most efficient granulation line tailored to the customer's budget, ensuring optimal value.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward structure and lower cost, it is apt for processing standard plastics such as new material PP and PE. However, it exhibits limited adaptability to mixed or impurity-laden recycled materials and its processing capacity is constrained.
Twin Screw: It boasts robust mixing capabilities, making it suitable for handling recycled or mixed materials like PP and PE mixtures, or modified plastics requiring additive integration, thus offering higher yield and stability.
Triple Screw: Commonly employed in scenarios necessitating high output and precision, such as high-end engineering plastic granulation. Despite its higher cost and complex maintenance, it delivers exceptional performance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, if the raw material is singular and budget constraints exist, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg/hour, making it ideal for startups or small-scale production ventures.
Our Medium-Sized Granulator boasts an impressive capacity of 200-500 kg/h, making it a staple in recycling and modified plastic plants. It’s a perfect fit for efficient processing and sustainability.
Experience the power of our Large Granulator, which exceeds 500 kg/hour, a true titan in the industry, designed to work seamlessly with high-power motors and advanced automation systems.
Adjustment Method: Tailor your production needs by easily adjusting the screw speed, feeding speed, or mold aperture, offering you unparalleled flexibility and control in capacity optimization.
Q: Can the system handle materials with high humidity, impurities, or mixed plastics? Is there a requirement for pre-processing like crushing and cleaning?
A: Our cutting-edge equipment can be integrated with pre-drying systems, such as a hopper dryer. However, materials with high humidity, like unwashed recycled bottles, may necessitate further pre-treatment like centrifugal dehydration to ensure optimal processing.
Q: Is the equipment compatible with various types of melted plastics? Are adjustments needed when transitioning between different raw materials?
A: With higher melt indices, the flowability of materials increases, making certain plastics easier to process. For instance, LDPE with an MI of 10 is more manageable than HDPE with an MI of 2, enhancing versatility in material handling.
Q: What strategies are in place to ensure the uniformity, density, and shape of the particles produced?
A: Uniform particle quality is largely determined by the innovative screw design, where a larger aspect ratio ensures more consistent plasticization, coupled with precise temperature control for superior consistency.
Furthermore, the shape of the particles is expertly crafted through advanced cutting methods:
Underwater Strip Cutting: Delivers regular, consistent particles tailored for high-precision needs.
Hot Cutting Grain: Offers high efficiency with a trade-off of potential burrs, balancing speed and quality.
Join Hands with Us and Forge a Greener Tomorrow in the World of Plastic Recycling
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