Soft Plastic Granulation Line
Customers can seamlessly select from two-stage, three-stage, and four-stage machines tailored to their production requirements. The ingeniously crafted design ensures optimal compatibility and superior granulation performance. With an exceptional capability to recycle even the dirtiest waste and produce high-quality scraps, this granulator stands out. Equipped with a high-torque, low-noise gearbox, it guarantees smooth and efficient operations. The innovative screw design enhances coordination, significantly reducing particle black spots and color differences. Depending on the material's characteristics, the machine is outfitted with a forced feeding system and a hydraulic mesh changer, enhancing capacity while conserving energy. Furthermore, both vacuum and conventional exhaust systems are integrated to effectively eliminate moisture, gases, and impurities, ensuring stable extrusion and the production of superior quality solid particles.
Hard Plastic Granulation Line
This advanced machine Line expertly heats and melts diverse plastic raw materials, cleverly utilizing a high-speed rotating cutter to slice the molten plastic into consistently small, uniform particles. As the cutting process unfolds, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniform size and shape of the plastic particles, thereby significantly enhancing the reprocessing performance of the plastic.
The machine Line is an invaluable ally in diminishing plastic degradation while consistently producing high-quality particles. It is an essential tool for clients engaged in the recycling of PP, PE, and other hard material plastics. Moreover, its user-friendly operation makes it an exceptionally practical mode of granulation recycling, earning widespread acclaim in the domain of PP and PE recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace a cleaner tomorrow by effectively minimizing plastic waste pollution, ensuring our precious land and water resources remain undamaged and pristine.
Resource conservation: Through recycling and reusing, the dependence on virgin plastics decreases, conserving valuable non-renewable resources like oil, paving the way for a sustainable future.
2. Policy support
Government promotion: Globally, governments are championing the cause of environmental protection, rolling out policies and regulations that invigorate and nurture the plastic recycling industry's growth.
Economic incentives: Across various nations, governments incentivize with tax benefits and subsidies, empowering plastic recycling firms to thrive and lead the industry forward.
3. Market demand
Enterprise demand: As environmental consciousness rises, enterprises are increasingly opting for recycled plastics, significantly reducing their environmental impact.
Consumer preference: There's a notable surge in demand for eco-friendly products, with consumers ready to invest more in products that integrate recycled materials.
4. Technological progress
Recycling technology: Breakthroughs in plastic recycling technology have transformed the process, making it more efficient, cost-effective, and yielding superior quality results.
Innovative applications: Pioneering developments in materials and processes are opening new avenues for recycled plastics, spanning sectors like construction, textiles, and beyond.
5. Global Trends
International Cooperation: Global environmental groups and enterprises are forging alliances to collectively advance the plastic recycling industry's future.
Standardization: The establishment of international standards is enhancing the quality of recycled plastics, facilitating their global market circulation and use.
The plastic recycling industry is poised for tremendous growth with vast prospects and undeniable benefits. It not only curbs environmental pollution and conserves resources but also benefits from robust policy backing and a burgeoning market demand. As technology burgeons and global partnerships strengthen, the industry's horizon brightens evermore.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the end material and production capacity requirements. We offer tailored, cost-effective granulation line combinations that align perfectly with the client's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and low-cost efficiency, suited for standard plastics like single material PP and PE. However, it's less capable with mixed or impure recycled materials, offering limited processing capacity.
Twin screw: Renowned for robust mixing capabilities, ideal for recycled, mixed materials (PP, PE) or modified plastics requiring additives such as flame retardants and colorants, ensuring superior yield and steadiness.
Triple screw: Optimal for scenarios demanding high output and precision, such as advanced engineering plastic granulation. Despite its high cost and complex maintenance, it delivers unparalleled performance.
Suggestion: For recycled or modified materials, the twin-screw granulator is recommended; for single materials under a tight budget, the single-screw granulator offers a practical solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of processing 50-200 kg/hour, making it an ideal choice for startups or small-scale production facilities seeking efficiency and cost-effectiveness.
Medium-Sized Granulator: Efficiently processes 200-500 kg/hour, perfectly designed for recycling plants or modified plastic facilities looking to enhance operational productivity.
Large Granulator: Processes above 500 kg/hour, equipped with a robust high-power motor and sophisticated automation system for unmatched performance in large-scale operations.
Adjustment Method: Easily adjust production capacity by modifying the screw speed, feeding speed, or mold aperture for flexible and customizable manufacturing solutions.
Q: Can the granulator efficiently handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for optimal performance?
A: Certain models integrate a pre-drying system (e.g., a hopper dryer); however, for high humidity materials such as unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is required.
Q: Does the machine accommodate various types of melted plastics? Is equipment adjustment necessary when transitioning between different raw materials?
A: Materials with a higher melt index exhibit superior flowability, facilitating easier processing (e.g., LDPE with MI=10 processes more smoothly than HDPE with MI=2).
Q: What methods are utilized to control the uniformity, density, and shape of the produced particles?
A: Particle uniformity is influenced by screw design—larger aspect ratios promote uniform plasticization—and precise temperature control is crucial for consistent results.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: Produces regular particles, meeting high-precision standards.
Hot Cutting Grain: Offers high efficiency, though may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling. Together, let's lead the charge in efficient and responsible recycling solutions.
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