Soft Plastic Granulation Line
Customers have the unique opportunity to tailor their production process with our versatile granulator options, offering choices of two-stage, three-stage, and four-stage machines to meet specific production demands. Our ingeniously crafted design ensures exceptional compatibility and superior granulation results. This granulator is expertly engineered for the recycling of dirty waste and the generation of high-quality scraps. The gearbox is meticulously designed for high torque and low noise, ensuring smooth and efficient operation. Specially crafted screws enhance coordination, effectively mitigating issues like particle black spots and color discrepancies. It features forced feeding and a hydraulic mesh changer, precisely tailored to the material's characteristics, for optimized capacity and energy savings. Our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion processes and the production of superior solid particles.
Hard Plastic Granulation Line
This remarkable Machine Line revolutionizes the processing of various plastic raw materials by expertly heating and melting them. It then utilizes a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During this intricate cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in perfectly uniform particle size and shape. This significantly enhances the reprocessing performance of the plastic, ensuring superior quality and consistency.
This innovative machine line is a game-changer in reducing plastic degradation, producing superior quality particles. It stands as an indispensable ally for clients engaged in recycling PP, PE, and other hard material plastics. Exceptionally easy to operate, this machine embodies a highly practical granulation recycling mode and has garnered immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling, an effective solution to curb environmental pollution caused by plastic waste. This process minimizes harm to our precious land and water resources, paving the way for a cleaner, greener planet.
Resource Conservation: By choosing the path of recycling and reusing plastic products, we significantly lower the demand for virgin plastics. This contributes to conserving non-renewable resources, like oil, securing a sustainable future.
2. Policy Support
Government Promotion: Around the globe, governments are taking a proactive stance towards environmental protection. They are rolling out an array of policies and regulations designed to bolster the ever-important plastic recycling industry.
Economic Incentives: In various countries, governments are stepping up by offering tax incentives and subsidies to plastic recycling companies. This strategy is designed to further fuel the development and expansion of the industry.
3. Market Demand
Enterprise Demand: As environmental consciousness grows, an increasing number of enterprises are opting for recycled plastics. This choice reflects a commitment to reducing their environmental impact and promoting sustainability.
Consumer Preference: There is a rising wave of consumer demand for eco-friendly products. Shoppers are now more willing than ever to invest in products that incorporate recycled materials, recognizing the value of sustainability.
4. Technological Progress
Recycling Technology: Witness the remarkable advancement in plastic recycling technology. The process is now more efficient, cost-effective, and yields higher quality results than ever before.
Innovative Applications: Pioneering developments in materials and processes have unlocked new avenues for recycled plastics. These advancements broaden their application across various industries, including building materials and textiles.
5. Global Trends
International Cooperation: Environmental organizations and businesses worldwide are joining forces, fostering cooperation to collectively propel the growth of the plastic recycling industry.
Standardization: The establishment of international standards is instrumental in enhancing the quality of recycled plastics. This initiative boosts their acceptance and usage in the global market, promoting a circular economy.
The plastic recycling industry is on the cusp of a transformative journey with boundless prospects and profound advantages. It not only acts as a shield against environmental pollution and conserves resources but also thrives under the dual thrust of policy backing and market demand. With relentless technological progress and growing global collaboration, the industry is poised for a bright, promising future.
Q: What is the price of plastic granulation line?
A: The price varies based on the cleanliness level of the final material and the desired production capacity. We tailor the most effective granulation line combination based on the customer's budget, ensuring optimal investment.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Known for its straightforward structure and cost-effectiveness, it's ideal for processing ordinary plastics (like single-material PP, PE new materials). However, it has limited capacity for handling mixed or impurity-laden recycled materials.
Twin Screw: Boasting strong mixing capabilities, it's perfect for recycled, mixed materials (e.g., PP, PE blends) or modified plastics requiring additive inclusion (such as flame retardants, colorants), delivering enhanced yield and stability.
Triple Screw: It's the choice for scenarios demanding high output and precision (e.g., high-end engineering plastic granulation). Although it offers exceptional performance, it comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. On the other hand, if your raw material is single and budget constraints are a consideration, a single screw granulator is a viable and economical option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing the small granulator, delivering a remarkable output of 50-200 kg per hour! This compact powerhouse is perfect for startups or small-scale production facilities aiming to make a big impact with limited resources.
Discover the versatility of our medium-sized granulator, boasting a capacity of 200-500 kg per hour. Ideal for recycling plants and modified plastic facilities, this reliable machine is a staple in the plastic processing industry.
Experience the power of our large granulator, designed for heavy-duty production above 500 kg per hour. This robust machine pairs seamlessly with high-power motors and advanced automation systems for unrivaled efficiency.
Adjustment Method: Achieve optimal capacity control by fine-tuning the screw speed, feeding pace, or mold aperture, ensuring precision in your production process.
Q: Is it capable of managing high humidity levels, impurities, or mixed plastic materials? Are preliminary processes such as crushing and cleaning necessary?
A: Our advanced machinery can be equipped with integrated pre-drying systems like hopper dryers. However, for high-humidity raw materials, such as unwashed recycled bottles, additional pre-treatment steps like centrifugal dehydration are recommended.
Q: Is it adaptable to various melted plastic types? Are equipment adjustments required when changing raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with an MI of 10 is processed more smoothly than HDPE with an MI of 2, showcasing the machine's versatility.
Q: What methods are employed to ensure uniformity, density, and precise particle shapes?
A: Achieving particle uniformity is a result of exceptional screw design, where a larger aspect ratio enhances plasticization, alongside precision temperature control.
The cutting method dictates particle shape:
Underwater Strip Cutting: Produces regular particles, ideal for high-precision applications.
Hot Cutting Grain: Offers high efficiency, though some burrs may be present.
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