Introducing the Soft Plastic Granulation Line
Customers are invited to select from versatile configurations: two-stage, three-stage, or four-stage machines tailored to your production needs. Our innovative design ensures exceptional compatibility and enhanced granulation precision. The granulator excels in recycling contaminated waste and transforming it into valuable scraps. Featuring a high-torque gearbox, it promises low noise and smooth operation. The specialized screw design offers enhanced coordination, effectively addressing particle black spots and color variations. Depending on material characteristics, it includes a forced feeding system and hydraulic mesh changer to boost capacity and optimize energy efficiency. Additionally, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, gases, and impurities, guaranteeing consistent extrusion and superior solid particle quality.
Introducing the Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts a variety of plastic raw materials. Through the use of a high-speed rotating cutter, it skillfully transforms the melted plastic into small, uniform particles. The process involves rapid rotation, stirring, and friction, ensuring the plastic particles maintain a consistent size and shape, thereby enhancing their reprocessing performance.
This Machine Line is a game-changer in reducing plastic degradation and producing superior quality particles. It's the perfect ally for clients involved in recycling PP, PE, and other hard plastic materials. Its simplicity in operation and practicality in granulation recycling make it a popular choice in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Dive into the world of plastic recycling to combat the mounting menace of pollution. This initiative significantly curtails the environmental damage induced by plastic waste, safeguarding our precious land and water resources from contamination.
Resource Conservation: Embrace the circular economy by recycling and reusing plastic products. This not only slashes the demand for virgin plastics but also conserves vital non-renewable resources like oil, ensuring a sustainable future.
2. Policy support
Government Promotion: Globally, governments are prioritizing environmental sustainability, introducing a suite of policies and regulations designed to foster and accelerate the growth of the plastic recycling sector.
Economic Incentives: In various regions, governmental bodies offer attractive economic benefits such as tax breaks and subsidies to bolster the advancement of plastic recycling enterprises.
3. Market demand
Enterprise Demand: As the global consciousness around environmental stewardship heightens, an increasing number of enterprises are pivoting towards recycled plastics to minimize their ecological impact.
Consumer Preference: The burgeoning demand for eco-friendly products is palpable, with consumers eagerly paying a premium for items crafted from recycled materials, driving the recycling market forward.
4. Technological progress
Recycling Technology: The continuous evolution of plastic recycling technology enhances efficiency, reduces costs, and improves the quality of recycled materials, revolutionizing the recycling process.
Innovative Applications: New material developments and cutting-edge processes are expanding the horizons of recycled plastics, paving the way for their application across diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: A concerted global effort is underway as environmental organizations and businesses join forces, working collaboratively to spearhead the expansion of the plastic recycling industry.
Standardization: The creation of international standards elevates the quality of recycled plastics, facilitating their seamless circulation and adoption in the worldwide market.
The plastic recycling industry is poised for remarkable growth, offering unparalleled benefits from reducing pollution to conserving resources. Harnessing policy support and burgeoning market demand, combined with technological breakthroughs and global collaboration, propels this industry into a promising and luminous future.
Q: What is the price of plastic granulation line?
A: Pricing is tailored to the customer's desired cleanliness level of the final output and production capacity requirements. We specialize in advising the most efficient granulation line solutions, aligning with the customer's budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: With its straightforward design and cost-effectiveness, it's ideal for processing standard plastics like PP and PE new materials. However, it has limitations in handling mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin Screw: Renowned for robust mixing capabilities, it adeptly handles recycled and mixed materials or modifies plastics needing additives like flame retardants. It delivers superior yield and stability.
Triple Screw: Recommended for high-output, precision-demanding applications like top-tier engineering plastic granulation, though it comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. Conversely, for single materials and tighter budgets, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator: Capable of handling 50-200 kg/hour, this device is ideal for startups or small-scale production endeavors. It's your perfect partner for efficiency in compact operations.
Discover the versatility of our Medium-Sized Granulator: With a capacity of 200-500 kg/hour, it's a staple in recycling plants and modified plastic facilities, offering robust performance and reliability.
Explore the power of our Large Granulator: Engineered for outputs above 500 kg/hour, this machine requires integration with high-power motors and advanced automation systems, making it a giant in industrial settings.
Adjustment Methodology: To tailor your production capacity, adjust the screw speed, feeding rate, or mold aperture. These options allow for precise customization based on your needs.
Question: Is it equipped to handle high humidity, impurities, or mixed plastics? Are pre-processing steps like crushing and cleaning necessary before use?
Answer: Certain setups can be equipped with integrated pre-drying systems such as hopper dryers. However, high humidity raw materials, like unwashed recycled bottles, demand additional pre-treatment, such as centrifugal dehydration.
Question: Does it accommodate various types of melted plastics? Is equipment adjustment necessary when transitioning between different raw materials?
Answer: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with a melt index (MI) of 10 processes more smoothly than HDPE with an MI of 2.
Question: What techniques are employed to control the uniformity, density, and shape of the granulated particles?
Answer: Particle uniformity is influenced by screw design, with larger aspect ratios leading to more consistent plasticization, coupled with precise temperature control.
The particle shape is determined by the cutting method employed:
Underwater Strip Cutting: This technique ensures regular particle formation, meeting high-precision standards.
Hot Cutting Grain: Offers high efficiency, though it may produce particles with burrs.
Join Forces with Us for a Greener Tomorrow in the World of Plastic Recycling.
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