Soft Plastic Granulation Line
Customers are offered the flexibility to select between two-stage, three-stage, and four-stage machines tailored to their production needs. Our specially engineered designs ensure outstanding compatibility and superior granulation performance. This granulator excels in recycling contaminated waste and manufacturing scrap materials. Boasting a high-torque gearbox design, it operates with minimal noise and utmost smoothness. The innovative screw design enhances coordination, effectively addressing issues like particle black spots and color inconsistencies. Tailored to the material's characteristics, it features forced feeding and a hydraulic mesh changer for improved capacity and power savings. Additionally, both vacuum and traditional exhaust systems are expertly integrated to efficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and outstanding solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line revolutionizes the processing of diverse plastic raw materials by heating and melting them into a pliable form. A high-speed rotating cutter then slices the melted plastic into uniformly small particles. During this cutting phase, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles of consistent size and shape, thereby vastly enhancing the plastic's reprocessing capabilities.
The Machine Line is a pivotal innovation in minimizing plastic degradation and producing superior quality particles, making it an invaluable asset for clients engaged in recycling PP, PE, and other hard plastic materials. Its user-friendly operation offers a practical and efficient granulation recycling solution, gaining immense popularity within the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Embrace the power of transformation with plastic recycling, significantly cutting down on pollution. By turning plastic waste into valuable resources, we protect our land and water, ensuring a healthier planet for future generations.
Resource Conservation: Recycling plastic is not just about reuse; it's about preserving our planet's precious resources. By opting for recycled plastics, we decrease the demand for virgin plastics and conserve essential nonrenewable resources like oil.
2. Policy Support
Government Promotion: As environmental responsibility becomes a global mantra, governments worldwide are rolling out new policies. These initiatives are designed to propel the plastic recycling industry, reinforcing its pivotal role in environmental stewardship.
Economic Incentives: To bolster this essential industry, some governments offer enticing tax breaks and subsidies to encourage businesses to partake in the recycling revolution, further boosting industry growth.
3. Market Demand
Enterprise Demand: Sustainability is now a corporate obligation. Companies are adopting recycled plastics to align with environmental goals, reducing their ecological impact while promoting a green image.
Consumer Preference: Today's consumers are eco-conscious and willing to invest more in products that contribute to a sustainable future, driving up demand for products crafted from recycled materials.
4. Technological Progress
Recycling Technology: With rapid advancements, the plastic recycling process is now more efficient and economical. These innovations enhance quality, ensuring recycled plastics meet industry standards with ease.
Innovative Applications: Breakthroughs in material science are unlocking new uses for recycled plastics, extending their reach into industries like construction and textiles, thus diversifying their applications.
5. Global Trends
International Cooperation: A unified global effort is underway as environmental bodies and businesses collaborate, pushing the boundaries of the plastic recycling industry towards worldwide growth.
Standardization: The formulation of international standards is pivotal. These guidelines ensure the high quality and facilitate the seamless exchange and use of recycled plastics on a global scale.
The plastic recycling industry is poised for extraordinary growth, offering significant benefits such as pollution reduction and resource saving. Supported by favorable policies and burgeoning market demand, this sector is thriving. With ongoing technological innovations and increasing global collaborations, it promises a remarkable future.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the cleanliness of the final material and desired production capacity. We offer tailored granulation line solutions that match your budget, ensuring optimal performance and efficiency.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Ideal for simple tasks, this economical option is perfect for basic plastic processing such as PP and PE. However, its adaptability is limited, making it less suitable for mixed or impure recycled materials.
Twin Screw: With robust mixing capabilities, the twin-screw granulator excels in handling recycled and mixed materials or modified plastics with additives, providing higher output and impressive stability.
Triple Screw: Reserved for high-demand scenarios, this granulator delivers exceptional precision and output for specialized engineering plastics. However, its sophistication comes with higher costs and maintenance demands.
Suggestion: For recycled or mixed modified materials, the twin-screw granulator is recommended. For simpler, single material needs on a budget, the single screw option offers a sensible choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Discover the compact power of our Small Granulator, capable of processing 50-200 kg/hour. Ideal for burgeoning startups or enterprises embarking on small-scale production, this machine offers unmatched efficiency.
Our Medium Sized Granulator is a versatile powerhouse, processing 200-500 kg/h. It's an essential asset in recycling plants and for those in the modified plastic industry, ensuring high productivity and reliability.
For enterprises with substantial demands, our Large Granulator exceeds expectations, processing over 500 kg/hour. It pairs seamlessly with high-power motors and advanced automation systems for optimal performance.
Sophisticated Capacity Adjustment: Fine-tune the output by modulating the screw speed, feeding speed, or mold aperture, allowing for precise control and adaptability in production.
Q: Is your product designed to handle high humidity, impurities, or mixed plastics? Are there any pre-treatment processes required, such as crushing and cleaning?
A: Our equipment excels with integration options like a pre-drying system, including a hopper dryer. However, for raw materials with high moisture content, like unwashed recycled bottles, additional pre-treatment, such as centrifugal dehydration, is recommended.
Q: Does your machinery accommodate various types of melted plastics? What adjustments are necessary when changing raw materials?
A: Materials with a higher melt index offer superior flowability; for instance, LDPE with MI=10 is easier to process compared to HDPE with MI=2, enhancing operational flexibility.
Q: What strategies ensure the control of particle uniformity, density, and shape during production?
A: Particle uniformity is primarily influenced by the screw design—larger aspect ratios promote even plasticization—and the precision of temperature control.
The method of cutting plays a crucial role in determining particle shape:
Underwater Strip Cutting: Produces uniformly regular particles, ideal for high-precision applications.
Hot Cutting Grain: Offers high efficiency but may result in particles with burrs.
Join Forces with Us to Pave the Way for a Sustainable Future in Plastic Recycling
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