Discover the Soft Plastic Granulation Line, tailored to elevate your recycling process.
Our cutting-edge granulation line offers flexible configurations: choose between two-stage, three-stage, or four-stage machinery to perfectly align with your production needs. The innovative design ensures exceptional compatibility and superior granulation results. This granulator shines when recycling soiled waste and generating scraps. Equipped with a high-torque, low-noise gearbox, it guarantees smooth operation. The uniquely engineered screw enhances coordination, effectively addressing and minimizing particle black spots and color discrepancies. Tailored to material characteristics, it includes a forced feeding mechanism and hydraulic mesh changer, maximizing capacity while conserving power. Moreover, advanced vacuum and traditional exhaust systems meticulously eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and high-quality solid particles.
Unveil the Hard Plastic Granulation Line for superior recycling efficiency.
This sophisticated Machine Line expertly heats and melts diverse plastic raw materials, employing a high-speed rotating cutter to transform the molten plastic into consistently small, uniform particles. Throughout the cutting phase, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in more uniform particle size and shape, thereby significantly enhancing the plastic's reprocessing capabilities.
Our Machine Line is engineered to diminish plastic degradation and produce superior particles, making it an indispensable ally for clients recycling PP, PE, and other hard plastics. Additionally, the machine's user-friendly operation offers a highly practical granulation recycling solution, earning widespread acclaim in the PP, PE recycling arena.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a cleaner tomorrow by reducing pollution through effective plastic recycling. This innovative process significantly curtails environmental pollution caused by plastic waste, safeguarding our precious land and water resources.
Resource Conservation: By recycling and reusing plastic products, we reduce the need for virgin plastics, thus preserving non-renewable resources such as oil. Join us in making a conscious choice for resource conservation.
2. Policy Support
Government Promotion: Worldwide, governments are championing environmental protection. They've introduced a plethora of policies and regulations to foster and support the burgeoning plastic recycling industry.
Economic Incentives: In various countries, governments incentivize plastic recycling companies with tax breaks and subsidies, further fueling the industry's growth and innovation.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, enterprises are increasingly opting for recycled plastics to shrink their environmental footprint and meet sustainability goals.
Consumer Preference: There is a surging demand for environmentally friendly products. Modern consumers show a willingness to pay a premium for goods made with recycled materials, driving market growth.
4. Technological Progress
Recycling Technology: The field of plastic recycling technology is advancing rapidly, enhancing the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative Applications: Breakthroughs in materials and processes are expanding the use of recycled plastics across various sectors, including construction and textiles, paving the way for versatile applications.
5. Global Trends
International Cooperation: Globally, environmental organizations and enterprises are forging stronger alliances to collectively advance the plastic recycling sector.
Standardization: The advent of international standards is elevating the quality of recycled plastics, promoting their global market circulation and utility.
The plastic recycling industry boasts vast potential and remarkable benefits. It not only mitigates environmental pollution and conserves resources but also thrives under the dual impetus of policy backing and market demand. Technological evolution and enhanced global collaboration promise an even brighter future for the industry.
Q: What is the price of the plastic granulation line?
A: Pricing is tailored to the customer's specific needs, including the cleanliness level of the final material and desired production capacity. We expertly recommend the most effective granulation line setup within the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Simple in design and cost-efficient, the single screw granulator is ideal for processing straightforward plastics like single material PP and PE. However, it has limited adaptability to mixed materials or recycled materials with impurities, and its processing capacity is modest.
Twin Screw: Boasting strong mixing capabilities, twin-screw granulators are perfect for handling recycled or mixed materials, such as PP and PE, or modified plastics that require additives like flame retardants and colorants. They offer higher yield and stability.
Triple Screw: Tailored for scenarios demanding high output and precision, such as high-end engineering plastic granulation. Despite its sophisticated performance, it comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If dealing with single materials and budget constraints, a single screw granulator remains a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Unleash the potential of your plastic recycling endeavors with our Small Granulator, boasting a capacity of 50-200 kg/hour. Designed especially for startups and small-scale operations, this equipment transforms your approach to plastic waste management, ensuring efficiency and sustainability.
Our Medium Sized Granulator, with a throughput of 200-500 kg/h, is the workhorse of recycling plants and modified plastic facilities. It's the epitome of versatility, accommodating a broad range of applications to streamline your recycling processes.
Step up to our Large Granulator for industrial-scale operations. Catering to demands exceeding 500 kg/hour, this powerhouse requires matching high-power motors and an advanced automation system to transform large quantities of plastics with precision and speed.
Fine-tune your production effortlessly with our innovative adjustment method. By manipulating the screw speed, feeding speed, or modifying the mold aperture, you can seamlessly control and optimize capacity to meet your specific requirements.
Q: Can this equipment efficiently process plastics with high humidity, impurities, or varied compositions? Are pre-treatment procedures like crushing and cleaning necessary?
A: To tackle high humidity challenges, some of our machinery can be equipped with integrated pre-drying systems such as a hopper dryer. However, excessively wet materials, like unwashed recycled bottles, may necessitate additional pre-treatment steps, such as centrifugal dehydration.
Q: Is the equipment capable of processing various melted plastics, and how should adjustments be made when alternating between different raw materials?
A: The ease of processing plastics is significantly influenced by their melt index. Materials with a higher melt index, such as LDPE with MI=10, exhibit greater flowability, making them easier to handle compared to HDPE with MI=2.
Q: What strategies are employed to ensure the uniformity, density, and shape of the granulated particles?
A: Achieving uniform particle quality is dependent on precise screw design, where a larger aspect ratio ensures more consistent plasticization, paired with meticulous temperature control to ensure consistent results.
The particle shape is perfected through the cutting method employed:
Underwater strip cutting ensures regular, precise particles, ideal for applications demanding high precision.
Hot cutting grain offers high efficiency, though it may result in some particles with burrs, making it suitable for less stringent applications.
Join forces with Zhangjiagang Deling Machinery Co, Ltd, and lead the charge towards a sustainable future in plastic recycling. Together, we can make a difference.
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