Soft Plastic Granulation Line
Our Advanced Plastic Granulator allows customers the flexibility to choose between two-stage, three-stage, and even four-stage machines tailored to their specific production demands. This innovation ensures exceptional compatibility and superior granulation results. Perfectly crafted for recycling soiled waste and creating high-quality scraps, the granulator features a high-torque, low-noise gearbox for smooth and efficient operation. The specialized screw design enhances coordination, minimizing particle black spots and color discrepancies. Equipped with a forced feeding mechanism and a hydraulic mesh changer, this granulator increases capacity while conserving energy. Furthermore, both vacuum and conventional exhaust systems are adept at removing moisture, gases, and impurities, guaranteeing stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
Experience the innovative prowess of our Machine Line, which expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, this machine transforms melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniformity in particle size and shape. This meticulous process significantly enhances the reprocessing performance of the plastic, making it ideal for further applications.
The state-of-the-art Machine Line is engineered to minimize plastic degradation while producing superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastic materials. User-friendly and highly practical, this granulation recycling mode has gained immense popularity in the PP and PE recycling sectors, thanks to its ease of operation and effective performance.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly curb environmental contamination caused by plastic waste, thereby safeguarding precious land and water resources from harm.
Resource Conservation: Recycling and reusing plastics can drastically cut down the demand for virgin plastics and conserve vital non-renewable resources like oil.
2. Policy Support
Government Promotion: Global governments are increasingly prioritizing environmental conservation, rolling out a slew of policies and regulations designed to encourage and bolster the burgeoning plastic recycling sector.
Economic Incentives: Governments in various nations are offering enticing tax breaks and subsidies to plastic recycling enterprises, fueling further industry advancement.
3. Market Demand
Enterprise Demand: As environmental awareness grows, more enterprises are opting for recycled plastics to substantially lessen their ecological impact.
Consumer Preference: The surge in demand for eco-conscious products is leading consumers to willingly invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless march of plastic recycling technology is revolutionizing the recycling process, rendering it more efficient, cost-effective, and of superior quality.
Innovative Applications: Pioneering advancements in materials and processes are broadening the horizons for recycled plastics, enabling their use across diverse sectors such as construction and textiles.
5. Global Trends
International Cooperation: Environmental entities and businesses worldwide are fortifying partnerships to collectively drive the progress of the plastic recycling domain.
Standardization: The establishment of global standards is elevating the quality of recycled plastics, enhancing their circulation and adoption in the international marketplace.
The plastic recycling sector boasts vast potential and compelling advantages. It not only mitigates environmental pollution and conserves resources but also thrives under the dual impetus of policy backing and market demand. As technology evolves and global collaboration intensifies, the future of the plastic recycling industry shines brighter than ever.
Q: What is the price of a plastic granulation line?
A: The price is influenced by the cleanliness level of the final material and the desired production capacity. We are equipped to recommend the most efficient granulation line combination tailored to the customer's budget.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single Screw: Featuring a straightforward design and cost-effectiveness, it's ideal for processing standard plastics like single-material PP and PE new materials. However, it has limited adaptability to mixed or impurity-laden recycled materials, with constrained processing capability.
Twin Screw: Renowned for powerful mixing prowess, it excels in processing recycled and mixed materials, or modified plastics that necessitate additives such as flame retardants and colorants. It offers superior yield and stability.
Triple Screw: Perfect for scenarios demanding high output and precision, like high-end engineering plastic granulation. Despite its higher cost and complex maintenance, it delivers exceptional performance.
Suggestion: For recycled or modified mixed raw materials, a twin-screw granulator is recommended. If the raw material is single and budget constraints exist, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfectly tailored for budding entrepreneurs and small-scale operations, this granulator boasts a processing capacity of 50-200 kg/hour, making it the ideal choice for startups looking to optimize efficiency without compromising on quality.
Medium-Sized Granulator: With a capacity of 200-500 kg/h, this versatile granulator is a staple in recycling plants and modified plastic facilities, delivering unmatched reliability and performance tailored to meet the demands of mid-sized production operations.
Large Granulator: Engineered to handle over 500 kg/hour, this powerhouse granulator is designed for large-scale operations, seamlessly integrating with high-power motors and automation systems to maximize productivity and throughput.
Adjustment Method: Flexibility is key with our granulators, as they offer capacity adjustment through fine-tuning of screw speed, feeding speed, or mold aperture, allowing you to customize output to your precise specifications.
Q: Can the granulator handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for materials?
A: Certain models can be equipped with integrated pre-drying systems like hopper dryers. However, for raw materials with high humidity, such as unwashed recycled bottles, additional pre-treatment such as centrifugal dehydration is essential to ensure optimal processing.
Q: Does the granulator support various types of melted plastics? Are equipment adjustments required when switching raw materials?
A: Material flowability is directly correlated with the melt index. For instance, LDPE with an MI of 10 is processed more easily than HDPE with an MI of 2. This granulator accommodates different melt indices, providing flexibility in processing a wide range of plastics.
Q: What measures are in place to control the uniformity, density, and shape of produced particles?
A: Achieving uniformity in particle production is contingent on the design of the screw, with a larger aspect ratio promoting more consistent plasticization, combined with precise temperature control.
The shape of particles is influenced by the cutting technique used:
Underwater Strip Cutting: This method yields regular, uniform particles ideal for applications requiring high precision.
Hot Cutting Grain: Offers high efficiency, though it may result in edges with burrs.
Join Forces with Us for a Brighter, Sustainable Future in Plastic Recycling
Audited Supplier 
){kind=link}