Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, and four-stage machines tailored to their unique production needs. This special design ensures remarkable compatibility and elevates granulation quality to new heights. Our granulator excels in recycling dirty waste and transforming scraps into valuable products. Equipped with a high-torque gearbox, it promises low noise and silky-smooth operation. A specially engineered screw design enhances coordination, effectively resolving particle black spots and color discrepancy. For material-specific performance, it includes a forced feed system and a hydraulic mesh changer, optimizing capacity while conserving energy. Furthermore, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, ensuring consistent extrusion and superior solid particle quality.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to craft small, uniform particles with precision. The dynamic cutting process involves vigorous rotation, stirring, and rubbing, resulting in an unparalleled uniformity in particle size and shape, significantly enhancing the reprocessing capabilities of the plastic.
Our Machine Line is expertly designed to minimize plastic degradation, producing superior particles. It stands out as an invaluable ally for clients recycling PP, PE, and other hard material plastics. Not only is this machine user-friendly, but it also embodies a highly practical granulation recycling model, earning widespread acclaim in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace a greener future with our plastic recycling solutions that significantly cut down on the pollution caused by plastic waste, safeguarding our invaluable land and water resources.
Resource conservation: Our innovative recycling processes slash the need for virgin plastics, conserving vital non-renewable resources like oil, and championing a sustainable future.
2. Policy support
Government promotion: Governments globally are championing environmental well-being, rolling out a suite of policies to foster and bolster the thriving plastic recycling industry.
Economic incentives: Many nations are not just talking environmental commitment—they're backing it with financial incentives and subsidies, empowering recycling enterprises to soar to new heights.
3. Market demand
Enterprise demand: As ecological awareness skyrockets, forward-thinking enterprises are eagerly integrating recycled plastics, curbing their environmental impact profoundly.
Consumer preference: Eco-conscious consumers are reshaping markets, showing a strong willingness to invest in premium products crafted from recycled materials, setting a new standard for sustainability.
4. Technological progress
Recycling technology: The frontier of recycling technology is ever-expanding, enhancing efficiency, cost-effectiveness, and quality, paving the way for a revolution in plastic recycling.
Innovative applications: With breakthroughs in materials and processes, recycled plastics are finding new roles across diverse sectors like construction and textiles, unlocking endless possibilities.
5. Global Trends
International Cooperation: A wave of international collaboration is sweeping the globe, with environmental groups and businesses uniting to drive the growth of the plastic recycling arena.
Standardization: The establishment of global standards is crucial, elevating the quality and enabling seamless integration of recycled plastics in worldwide markets.
The plastic recycling industry is poised for exponential growth, offering remarkable environmental and resource-saving benefits. Buoyed by policy facilitation and surging market demand, coupled with cutting-edge technological strides and fortified global alliances, the industry stands on the cusp of an era of unprecedented prosperity.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final material and production capacity. We provide tailored solutions to recommend the most cost-effective granulation line that aligns with your budget and requirements.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Enjoy simplicity and affordability with single screw granulators, ideal for standard plastics like PP and PE new materials. However, they are less suited for handling mixed or impurity-laden recycled materials.
Twin screw: Experience superior mixing capability with twin screw granulators, perfect for recycled, mixed, or modified plastics requiring additives. They deliver exceptional stability and output.
Triple screw: Opt for triple screw granulators for high-output, precision-demanding applications, like high-end engineering plastics. Though costlier, they deliver unparalleled performance.
Suggestion: For recycled or modified raw materials, twin-screw granulators are recommended. For single materials on a budget, single screw granulators offer an excellent alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Offers flexibility with production ranges from 50-200 kg/hour, ideal for startups or small-scale operations looking to scale sustainably.
Medium-Sized Granulator: 200-500 kg/h. Ideal for recycling or modified plastic plants, our granulator ensures efficiency and reliability in every operation.
Large Granulator: Over 500 kg/hour. Designed for maximum output, it pairs seamlessly with a high-power motor and advanced automation system for unparalleled performance.
Adjustment Method: Effortlessly modify capacity through screw speed, feeding speed, or mold aperture adjustments, tailoring to your specific production needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for materials?
A: Integration of a pre-drying system (like a hopper dryer) is possible. However, high humidity materials, such as unwashed recycled bottles, require additional pre-treatment procedures, like centrifugal dehydration, for optimal results.
Q: Does it accommodate various types of melted plastics? Are equipment adjustments needed when switching between raw materials?
A: Materials with a higher melt index (like LDPE with MI=10) offer superior flowability, making them easier to process compared to lower indices (such as HDPE with MI=2).
Q: How can one manage the uniformity, density, and shape of the particles produced?
A: Particle uniformity is influenced by screw design—larger aspect ratios lead to more consistent plasticization—and precise temperature control.
The particle shape is dictated by the cutting method employed:
Underwater Strip Cutting: Produces regular particles, perfect for high-precision requirements.
Hot Cutting Grain: Offers high efficiency, though may result in slight burrs.
Join Hands with Us for a Sustainable Future in Plastic Recycling. Let's create a cleaner planet together.
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