Soft Plastic Granulation Line
Experience unparalleled efficiency with our granulation machines, offering flexible options in two-stage, three-stage, and four-stage configurations tailored to meet diverse production needs. Our unique design ensures excellent compatibility and superior granulation results. This granulator excels in recycling even the dirtiest waste and producing high-quality scraps effortlessly. Key Features: - Gear Box: Engineered with high torque, operates quietly, and runs smoothly. - Special Screw Design: Enhances coordination to effectively tackle particle black spots and color variations. - Custom Adaptability: Equipped with forced feeding and hydraulic mesh changer to optimize capacity while conserving energy. - Advanced Exhaust Systems: Both vacuum and conventional options efficiently remove moisture, gases, and impurities, ensuring stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
Our cutting-edge Machine Line expertly transforms a variety of plastic raw materials through a meticulous heating and melting process. Utilizing the power of a high-speed rotating cutter, the melted plastic is precision-cut into small, uniformly-sized particles. This advanced technique of rapid rotation, stirring, and rubbing guarantees unparalleled consistency in particle size and shape, substantially enhancing the reprocessing efficiency and performance of the plastic.
Our Machine Line is the ultimate solution for minimizing plastic degradation and producing superior quality particles, making it an indispensable asset for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation transforms complex recycling processes into a straightforward, practical granulation mode. Its immense popularity in the PP, PE recycling sector attests to its outstanding capabilities and ease of use.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Through the innovative process of plastic recycling, we significantly cut down the environmental pollution caused by plastic waste. This pivotal action minimizes the harmful effects on both land and water resources, ensuring a healthier planet.
Resource Conservation: By embracing the recycling and reusing of plastic products, we effectively curb the demand for virgin plastics. This approach not only preserves non-renewable resources like oil but also champions sustainability for future generations.
2. Policy Support
Government Promotion: As environmental consciousness grows, governments worldwide are stepping up by introducing a multitude of supportive policies and regulations. These initiatives are crafted to foster and accelerate the evolution of the plastic recycling industry.
Economic Incentives: In many nations, the government is encouraging the growth of the plastic recycling sector by offering lucrative tax incentives and subsidies. These economic benefits further propel the industry's expansion and innovation.
3. Market Demand
Enterprise Demand: With a rising tide of environmental awareness, a growing number of enterprises are pivoting towards recycled plastics. This strategic choice aids in significantly reducing their environmental impact and aligns with global sustainability goals.
Consumer Preference: The market for eco-friendly products is booming, as consumers increasingly prefer and are willing to pay a premium for products crafted from recycled materials. This shift in purchasing behavior is a testament to the growing value placed on sustainability.
4. Technological Progress
Recycling Technology: The arena of plastic recycling technology is evolving rapidly, ensuring the process becomes more efficient, cost-effective, and yields higher quality results. These advancements are revolutionizing how recycling is approached across industries.
Innovative Applications: The emergence of novel materials and processes is broadening the scope for recycled plastics. These innovations open doors for their application in diverse fields such as building materials and textiles, among others.
5. Global Trends
International Cooperation: A global movement is underway as environmental organizations and enterprises unite to collectively champion the development of the plastic recycling industry. This worldwide collaboration is driving significant progress and innovation.
Standardization: The creation and adoption of international standards are pivotal in enhancing the quality of recycled plastics. These standards promote their seamless circulation and usage within the global marketplace, ensuring consistent quality and reliability.
The plastic recycling industry stands on the cusp of remarkable potential and distinct advantages. Not only does it play a crucial role in slashing environmental pollution and conserving resources, but it also benefits from robust policy support and escalating market demand. With relentless technological advancements and fortified global cooperation, the plastic recycling industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: The cost varies depending on the desired cleanliness level of the final material and the production capacity required by the customer. We are committed to recommending the most efficient and cost-effective granulation line combination that aligns perfectly with the customer's budget and operational needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: This option boasts a simple structure and low cost, making it ideal for processing ordinary plastics, such as single material PP and PE new materials. However, it has limited adaptability to mixed or recycled materials with impurities and offers restricted processing capacity.
Twin Screw: Known for its strong mixing ability, it excels in processing recycled materials and mixed materials, including PP and PE combinations or modified plastics with additives like flame retardants and colorants. It offers higher yield and stability, making it a robust choice.
Triple Screw: Best suited for high output and precision scenarios, especially in high-end engineering plastic granulation. Despite its superior capabilities, it comes with a higher cost and complex maintenance requirements.
Suggestion: For those working with recycled or mixed modified materials, a twin-screw granulator is highly recommended due to its efficiency and adaptability. Conversely, if dealing with single raw materials and operating under budget constraints, a single screw granulator remains a viable and cost-effective choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg per hour, this option is perfect for startups or those engaged in small-scale production. Its adjustable nature ensures it can meet varying production needs with ease.
Medium Sized Granulator: Capable of processing 200-500 kg/h, this versatile machine is an ideal choice for recycling plants and modified plastic facilities, offering efficiency and reliability in plastic waste management.
Large Granulator: Designed to handle over 500 kg/hour, this robust machine requires a high-power motor and advanced automation system, ensuring seamless operations for large-scale recycling demands.
Adjustment Method: Tailor the granulator's capacity effortlessly by adjusting the screw speed, feeding rate, or mold aperture, enabling precision and adaptability in processing.
Q: Is it capable of handling materials with high humidity or impurities, including mixed plastics? Is additional processing required, such as crushing or cleaning?
A: While certain equipment can be outfitted with pre-drying systems like hopper dryers, raw materials with high moisture content, such as unwashed recycled bottles, necessitate further pre-treatment like centrifugal dehydration.
Q: Does the machine accommodate various melted plastic types? Are equipment adjustments necessary when changing raw materials?
A: Materials with a higher melt index exhibit greater flowability, facilitating easier processing. For instance, LDPE with MI=10 is more manageable compared to HDPE with MI=2.
Q: What methods ensure control over particle uniformity, density, and shape?
A: Achieving particle uniformity hinges on effective screw design, such as employing a larger aspect ratio for superior plasticization, alongside precise temperature control.
Particle Shape Determination: The method of cutting plays a pivotal role in defining particle shape:
Underwater Strip Cutting: This technique produces regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Known for high efficiency, though it may produce particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd to pioneer innovation in plastic waste management and contribute to a greener planet.
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