Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, or four-stage machines tailored to your specific production needs. The ingenious design ensures exceptional compatibility and superior granulation. This granulator is ideally suited for recycling contaminated waste and generating scrap material. Featuring a high-torque gear box, it operates quietly and seamlessly. A specialized screw design enhances coordination, significantly minimizing particle black spots and color discrepancies. Depending on the material characteristics, the system is equipped with forced feeding and a hydraulic mesh changer, optimizing capacity while conserving power. Moreover, advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of high-quality solid particles.
Hard Plastic Granulation Line
This innovative Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform melted plastic into small, uniform particles. During this cutting process, plastic undergoes rapid rotation, stirring, and friction, resulting in consistently sized and shaped particles. This process notably enhances the reprocessing capabilities of the plastic, making it a standout solution in sustainable plastic processing.
This Machine Line is instrumental in minimizing plastic degradation and producing superior quality particles. It serves as an indispensable ally for clients engaged in recycling PP, PE, and other hard material plastics. The machine is user-friendly and embodies a highly practical granulation recycling model, earning widespread acclaim in the PP and PE recycling sectors due to its efficiency and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Pollution Reduction: By recycling plastics, we significantly cut down the pollution levels invading our earth's precious resources. This sustainable practice not only curtails the damage caused to our land and water but also paves the way for a cleaner and greener planet.
Resource Conservation: Embracing recycled plastics over virgin plastics means a substantial decrease in the demand for newly produced plastics. This wise choice saves invaluable, non-renewable resources like oil, steering us towards a resource-efficient future.
2. Policy Support
Government Promotion: Across the globe, governments are championing the cause of environmental stewardship. Their commitment is evident through a myriad of policies and regulations designed to invigorate the growth of the plastic recycling sector.
Economic Incentives: In a bid to propel the plastic recycling industry, several governments are rolling out enticing financial perks such as tax breaks and subsidies, incentivizing companies to dive deeper into eco-friendly ventures.
3. Market Demand
Enterprise Demand: The tides of environmental consciousness are rising, prompting enterprises to opt for recycled plastics. This strategic shift helps them shrink their environmental impact, aligning business practices with sustainable values.
Consumer Preference: A green revolution is underway, with consumers prioritizing eco-friendly products. They're prepared to pay more for items crafted with recycled materials, signaling a robust demand for sustainable alternatives.
4. Technological Progress
Advanced Recycling Technology: The ever-evolving world of plastic recycling technology is setting new standards. These innovations are making the recycling process more efficient, cost-effective, and yielding superior quality results.
Innovative Applications: Pioneering developments in materials and processes are broadening the horizon for recycled plastics, enabling their use across diverse fields such as construction and textiles.
5. Global Trends
International Cooperation: A collective effort is taking shape as environmental groups and businesses worldwide join forces to champion the cause of the plastic recycling industry, fostering global sustainability.
Standardization: The establishment of global standards is crucial. It elevates the quality of recycled plastics and encourages their widespread circulation and application in the global marketplace.
The plastic recycling industry is brimming with potential and remarkable advantages. It not only mitigates environmental pollution and preserves crucial resources but also thrives under robust policy support and burgeoning market demand. With relentless technological advancements and heightened global collaboration, the industry's future shines bright on the horizon.
Q: What is the price of the plastic granulation line?
A: The price is contingent upon the desired cleanliness of the final material and the required production capacity. We specialize in recommending the most cost-effective granulation line tailored to the customer's budgetary constraints.
Q: What are the differences between single screw, twin-screw, and triple screw granulators? Which option aligns best with my needs?
A:Single Screw: Boasting simplicity and affordability, these granulators are ideal for standard plastics like PP and PE new materials. However, they struggle with mixed or impurity-laden recycled materials, and their processing capacity is limited.
Twin Screw: With robust mixing capabilities, these granulators excel in handling recycled and mixed materials, or plastics needing additives like flame retardants. They promise superior output and stability, marking them as a versatile choice.
Triple Screw: Tailored for scenarios demanding high output and precision, such as advanced engineering plastic granulation, these granulators come with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If dealing with single raw materials and budget constraints, a single screw granulator is a wise choice.
Q: What is the production capacity per hour or day? Is it adjustable?
A: Compact Granulator: With a processing capacity ranging from 50 to 200 kg/hour, this versatile granulator is ideal for startups or small-scale production operations seeking efficiency and reliability.
Medium-Sized Granulator: Offering a robust capacity between 200 and 500 kg/hour, this granulator is a staple in recycling plants and modified plastic manufacturing facilities, providing consistent performance and adaptability.
Large-Scale Granulator: Designed for demanding applications, this powerful granulator surpasses 500 kg/hour, requiring integration with high-power motors and advanced automation systems for optimal performance.
Adjustment Method: Fine-tune your production capacity effortlessly by altering the screw speed, adjusting the feed rate, or modifying the mold aperture to meet your specific needs.
Q: Is it capable of handling high humidity levels, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary for the materials?
A: Certain equipment models can be enhanced with an integrated pre-drying system, like a hopper dryer. However, raw materials with high moisture content, such as unwashed recycled bottles, require thorough pre-treatment procedures, including centrifugal dehydration, to ensure optimal processing.
Q: Does the equipment accommodate various melted plastic types? Is equipment adjustment necessary when switching between raw materials?
A: A higher melt index signifies greater material flowability, making processing easier. For example, LDPE with a melt index of 10 is more manageable in processing compared to HDPE with a melt index of 2.
Q: What strategies are employed to maintain the uniformity, density, and shape of the granules?
A: Granule uniformity is largely influenced by the screw design; a larger aspect ratio contributes to more consistent plasticization. Additionally, precision in temperature control is critical for achieving desired outcomes.
The cutting method plays a crucial role in determining the granule shape:
Underwater Strip Cutting: Yields regular granules, perfectly suited for applications with high precision requirements.
Hot Cutting Granulation: Known for its high efficiency, though it may result in granules with burrs.
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