Soft Plastic Granulation Line
Customers have the liberty to select from two-stage, three-stage, and four-stage machines, tailored to their production needs. Our thoughtfully engineered design ensures remarkable compatibility and superior granulation results. This granulator excels in recycling contaminated waste and generating scraps with precision. Equipped with a high-torque gearbox, it promises low noise and seamless operation. The specialized screw design enhances synchronization, effectively addressing issues like particle black spots and color variations. With forceful feeding mechanisms and a hydraulic mesh changer, the machine boosts capacity while conserving energy. Plus, our vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This sophisticated machine line expertly heats and melts a variety of plastic raw materials, subsequently utilizing a high-speed rotary cutter to transform the molten plastic into small, uniform particles. The cutting process involves rapid rotation, stirring, and friction, which refines the size and shape of the plastic particles, thereby significantly enhancing the reprocessing capabilities of the plastic.
Our machine line plays a crucial role in minimizing plastic degradation and yielding superior particles. It's an indispensable tool for clients recycling PP, PE, and other hard plastic materials. With its user-friendly operation and practical granulation recycling model, it has gained immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Dive into a cleaner future! Plastic recycling significantly curtails environmental pollution caused by waste, shielding our precious land and water resources from harm.
Resource Conservation: Embrace sustainability! By recycling and reusing plastics, we slash the demand for virgin plastics and conserve non-renewable resources like oil.
2. Policy Support
Government Promotion: A worldwide green wave! Governments globally are championing environmental protection through policies and regulations that buoy the plastic recycling industry's growth.
Economic Incentives: Prosperity in green initiatives! In various nations, tax incentives and subsidies are fueling the rise of plastic recycling enterprises.
3. Market Demand
Enterprise Demand: Go green, gain more! As environmental awareness burgeons, enterprises are pivoting to recycled plastics to minimize their eco-footprint.
Consumer Preference: Eco-conscious choices on the rise! With a swell in demand for eco-friendly products, consumers are eagerly paying premiums for items made from recycled materials.
4. Technological Progress
Recycling Technology: Unleashing innovation! Advances in recycling technology are rendering the process more efficient, cost-effective, and producing superior quality outputs.
Innovative Applications: Expanding horizons! Novel materials and processes are unlocking new applications for recycled plastics in sectors like construction and textiles.
5. Global Trends
International Cooperation: Unity for a greener globe! Environmental organizations and enterprises are intensifying collaborations to propel the plastic recycling industry forward.
Standardization: Setting the gold standard! The creation of international standards is enhancing the quality and global market circulation of recycled plastics.
The plastic recycling industry is poised for a transformative trajectory with its expansive prospects and paramount advantages. Not only does it alleviate environmental pollution and conserve resources, but it also enjoys a dual boost from robust policy support and burgeoning market demand. With persistent technological strides and reinforced global collaborations, the plastic recycling sector is on the brink of a dazzling future.
Q: What is the price of a plastic granulation line?
A: Pricing pivots on the cleanliness level of the final material and the desired production capacity. We meticulously recommend the most cost-effective granulation line within a customer's budget spectrum.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Streamlined and economical, this option suits ordinary plastics like single material PP, PE. However, it struggles with mixed or impure recycled materials, offering limited processing power.
Twin Screw: Unleash the power of versatility! With robust mixing capabilities, this granulator excels in handling recycled, mixed, or modified plastics with additives, ensuring higher yield and remarkable stability.
Triple Screw: The ultimate choice for high output and precision! Ideal for high-end engineering plastic granulation, but demands a heftier investment and complex maintenance.
Suggestion: Tailor your choice! For recycled or mixed modified materials, a twin-screw granulator is recommended. For single raw materials on a budget, a single screw granulator is a savvy selection.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Offering an output range of 50-200 kg/hour, these granulators are the perfect match for startups or businesses engaging in small-scale production, ensuring efficient operations at a manageable scale.
Medium-sized granulator: Designed to process between 200-500 kg/hour, these are a staple in recycling plants or modified plastic plants, providing a balanced solution for mid-level production demands.
Large granulator: Capable of exceeding 500 kg/hour, these robust machines are engineered to be paired with high-power motors and advanced automation systems for optimal performance in large-scale operations.
Adjustment method: Tailor the capacity to your needs by fine-tuning aspects such as the screw speed, feeding speed, or mold aperture, providing flexibility and precision in production.
Q: Can the system adeptly handle high humidity, impurities, or mixed plastics? Is there a necessity for material preprocessing, including crushing and cleaning?
A: While certain equipment can seamlessly integrate with a pre-drying system like a hopper dryer, it's crucial to note that high humidity raw materials, such as unwashed recycled bottles, necessitate additional preprocessing steps like centrifugal dehydration for optimal efficiency.
Q: Is the system versatile enough to support varied types of melted plastics, and are equipment adjustments required when transitioning between different raw materials?
A: Material flowability is directly influenced by the melt index; for instance, materials with a higher melt index, like LDPE with MI=10, are more readily processed compared to those with lower indices, such as HDPE with MI=2.
Q: What measures are in place to ensure the control of uniformity, density, and shape of the particles?
A: The key to achieving particle uniformity lies in the screw design, where a larger aspect ratio can lead to more consistent plasticization, coupled with precise temperature control for optimal results.
The particle shape is influenced by the cutting method:
Underwater strip cutting: Generates regular particles, perfect for meeting high-precision requirements with consistency.
Hot cutting grain: Offers high efficiency, though the finished product may exhibit some burrs.
Partner with Us for a Sustainable Future in Plastic Recycling. Together, we can revolutionize the industry and champion eco-friendly practices for a greener tomorrow.
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