Soft Plastic Granulation Line
Customers are empowered with the choice of a two-stage, three-stage, or four-stage machine, meticulously tailored to meet diverse production needs. The avant-garde design promises unparalleled compatibility and superior granulation, making this granulator exceptionally adept at recycling even the dirtiest waste and transforming scraps into valuable resources. Gear Box: Featuring a high torque design, this system runs with remarkable low noise and smooth operation. The meticulously engineered special screw design ensures seamless coordination, remarkably mitigating issues such as particle black spots and color discrepancies. Tailored to each material’s unique characteristics, it boasts a forced feeding mechanism and a hydraulic mesh changer, optimizing capacity while conserving energy. Furthermore, its sophisticated vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing a stable extrusion process and yielding robust, high-quality solid particles.
Hard Plastic Granulation Line
This Machine Line ingeniously heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to expertly slice the molten plastic into uniformly small particles. Throughout this dynamic cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently sized and shaped particles. This uniformity significantly enhances the reprocessing potential of the plastic, making it a valuable asset in sustainable manufacturing.
The Machine Line is an invaluable tool in minimizing plastic degradation and consistently producing superior particles. It stands as a key ally for clients recycling PP, PE, and other hard material plastics. In addition to its recycling prowess, the machine is designed for user-friendly operation, making it an exceedingly practical solution in the granulation recycling domain. Its popularity is well-established within the PP and PE recycling fields, attesting to its reliability and efficiency in transforming plastic waste into reusable resources.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Through the transformative power of plastic recycling, we can effectively curb the environmental harm caused by plastic waste, safeguarding our precious land and aquatic ecosystems for future generations.
Resource conservation: Embrace a sustainable future by recycling plastics, diminishing the demand for virgin materials, and preserving invaluable non-renewable resources like oil.
2. Policy support
Government promotion: Globally, governments are championing the cause of environmental conservation, rolling out a suite of policies and regulations tailored to nurture and bolster the plastic recycling sector.
Economic incentives: In various nations, governments are providing attractive tax breaks and subsidies to incentivize plastic recycling enterprises, fostering unparalleled growth within the industry.
3. Market demand
Enterprise demand: In the wake of rising environmental consciousness, a growing number of businesses are turning to recycled plastics as a strategic move to diminish their ecological impact.
Consumer preference: The appetite for eco-friendly products is soaring, with consumers eagerly willing to invest more in products crafted from recycled materials.
4. Technological progress
Recycling technology: The relentless advancement of plastic recycling technologies is revolutionizing the industry, making processes more efficient, cost-effective, and delivering superior quality.
Innovative applications: The surge of new materials and innovative processes is expanding the horizon for recycled plastics, finding applications in diverse fields such as construction and textiles.
5. Global Trends
International Cooperation: Joining forces, environmental bodies and enterprises globally are enhancing cooperation efforts to jointly accelerate the progress of the plastic recycling industry.
Standardization: The formulation of international standards is pivotal in elevating the quality of recycled plastics and enhancing their global market integration and acceptance.
The plastic recycling industry is poised for exceptional growth and boasts remarkable potential. It not only addresses ecological concerns by reducing pollution and conserving resources but also receives robust backing from policy frameworks and burgeoning market demands. With relentless technological innovations and intensified global partnerships, the industry is on the threshold of an even more promising future.
Q: What is the price of plastic granulation line?
A: Pricing is influenced by the cleanliness of the final material and the desired production capacity. We are adept at suggesting the most efficient granulation line tailored to the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: characterized by a straightforward design and cost-effectiveness, ideal for processing standard plastics like single material PP or PE new materials. However, it struggles with mixed or impurity-laden recycled materials and offers limited output.
Twin screw: Renowned for its robust mixing capabilities, it excels in processing recycled and mixed materials, or modified plastics necessitating additives like flame retardants or colorants. It assures higher productivity and reliability.
Triple screw: Predominantly employed in scenarios demanding high output and precision, such as high-end engineering plastic granulation. It is, however, accompanied by substantial costs and intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If dealing with single materials and a constrained budget, a single screw granulator remains an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Offers flexibility with a production range of 50-200 kg/hour, making it ideal for startups or small-scale operations.
Our medium-sized granulator, with a capacity of 200-500 kg/h, is the go-to choice for recycling plants and modified plastic facilities seeking efficiency and reliability.
Designed for large-scale operations, our granulator handles over 500 kg/hour seamlessly, thanks to its compatibility with high-power motors and cutting-edge automation systems.
Adaptable to your needs, capacity adjustment is made easy by finely tuning the screw speed, feeding rate, or mold aperture to suit your specific requirements.
Customer Inquiry: Is your equipment capable of processing materials with high moisture content, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary?
Expert Response: We offer advanced integration with pre-drying systems like hopper dryers, but when dealing with highly humid raw materials like unwashed bottles, additional pre-treatment methods such as centrifugal dehydration are recommended to ensure optimal performance.
Customer Inquiry: Is your machinery versatile enough to handle various types of melted plastics, and are adjustments required when transitioning between different raw materials?
Expert Response: Materials with a higher melt index exhibit greater flowability. For instance, LDPE with an MI of 10 processes more easily compared to HDPE with an MI of 2, ensuring smooth transitions across different plastic types.
Customer Inquiry: What are the methods to achieve consistent uniformity, desired density, and precise particle shape?
Expert Response: Achieving particle uniformity is reliant on the screw's design; a larger aspect ratio facilitates even plasticization. Precision in temperature control plays a critical role as well.
The method of cutting dictates the particle shape:
Utilize underwater strip cutting for regular particles that meet high-precision requirements.
Opt for hot cutting grain for high efficiency, albeit with potential burrs.
Join Forces with Us to Pave the Way for a Greener Tomorrow in Plastic Recycling!
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