Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored to meet their specific production needs. Our innovative design ensures exceptional compatibility and enhanced granulation performance. This granulator is especially adept at recycling contaminated waste and producing scraps with remarkable efficiency. Key features include a high torque gearbox engineered for reduced noise and seamless operation, along with a unique screw design that enhances alignment and mitigates issues related to particle black spots and color discrepancies. To boost capacity and power efficiency, the system is equipped with a forced feeding mechanism and a hydraulic mesh changer, precisely adapted to the material's characteristics. Additionally, both vacuum and traditional exhaust systems are integrated to effectively expel moisture, gases, and impurities, ensuring a more stable extrusion process and superior solid particle quality.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials. It utilizes a high-speed, rotating cutter to transform the melted plastic into consistently small and uniform particles. Throughout the cutting process, the plastic is vigorously rotated, stirred, and rubbed, resulting in particles with remarkable uniformity in size and shape. This not only enhances the aesthetics but also significantly improves the plastic's reprocessing capabilities, making it a valuable asset in the recycling industry.
Our Machine Line effectively minimizes plastic degradation while producing superior particles, making it an indispensable tool for clients involved in recycling PP, PE, and other hard plastic materials. Its user-friendly operation and practical granulation recycling approach have garnered widespread popularity in the PP and PE recycling sectors, offering an efficient and reliable solution for those looking to optimize their recycling processes.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The practice of recycling plastics serves as a powerful tool in mitigating the adverse effects of environmental pollution. By diminishing the harmful impact of plastic waste, it safeguards our precious land and water resources.
Resource Conservation: Embracing the recycling and reusability of plastic products significantly curtails the demand for virgin plastics. This, in turn, conserves vital non-renewable resources such as oil, fostering a sustainable future.
2. Policy Support
Government Promotion: Across the globe, governments are placing a heightened emphasis on environmental conservation. They have rolled out a series of policies and regulations designed to foster and encourage the flourishing growth of the plastic recycling sector.
Economic Incentives: In myriad nations, governmental bodies are strategically offering tax incentives and subsidies to plastic recycling firms, propelling the industry's development to new heights.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing cadre of enterprises are opting for recycled plastics, a choice that reflects their commitment to reducing their ecological footprint.
Consumer Preference: The clamor for environmentally conscious products is on the rise. Consumers are increasingly inclined to invest in products crafted from recycled materials, embracing a premium for sustainable choices.
4. Technological Progress
Recycling Technology: The relentless advancement in recycling technologies is revolutionizing the recycling process, enhancing efficiency, cost-effectiveness, and quality.
Innovative Applications: The advent of novel materials and processes unlocks myriad applications for recycled plastics, extending to sectors like building materials, textiles, and beyond.
5. Global Trends
International Cooperation: A worldwide coalition of environmental organizations and enterprises is banding together, pooling efforts to collectively advance the realm of plastic recycling.
Standardization: The establishment of international standards is pivotal, as it elevates the caliber of recycled plastics, facilitating their global circulation and adoption.
The plastic recycling industry stands on the cusp of an extraordinary era, with its vast prospects and manifold advantages. It not only mitigates environmental pollution and conserves essential resources but also thrives under the dual impetus of robust policy support and burgeoning market demand. As technology continues its march forward and global collaborations intensify, the future of the plastic recycling sector gleams with promise.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent on the requisite cleanliness level of the final material and production capacity needs. We are poised to recommend the most efficacious granulation line configuration tailored to align with the customer's budgetary parameters.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design and low initial cost, single screw granulators are ideal for processing ordinary plastics, such as single material PP and PE. However, they exhibit limited adaptability to mixed or impurity-laden recycled materials, with constrained processing capacity.
Twin Screw: Renowned for their robust mixing capability, twin screw granulators excel in handling recycled and mixed materials (like PP, PE blends) and modified plastics requiring additive integration (e.g., flame retardants, colorants). They offer superior yield and operational stability.
Triple Screw: Primarily deployed in scenarios demanding high output and precision, such as high-grade engineering plastic granulation, triple screw granulators come with a higher cost and complexity in maintenance.
Suggestion: For scenarios involving recycled or mixed modified raw materials, the twin-screw granulator is recommended. Conversely, for single material needs with budget constraints, the single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfectly designed for startups and small-scale production, offering a capacity of 50-200 kg/hour. Experience efficient plastic processing on a manageable scale.
Medium-Sized Granulator: Ideal for recycling centers and modified plastic plants, this model efficiently processes 200-500 kg/h, enhancing productivity and sustainability in your operations.
Large Granulator: Engineered for high-output demands, this machine processes over 500 kg/hour. It seamlessly integrates with high-power motors and state-of-the-art automation systems, ensuring top-tier performance.
Adjustment Method: Effortlessly achieve desired capacity by fine-tuning the screw speed, feeding rate, or mold aperture, providing flexibility and precision in your production process.
Q: Can the system handle high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary for the materials?
A: Certain equipment can be equipped with advanced pre-drying systems, like a hopper dryer. For materials with high moisture content, such as unwashed recycled bottles, additional pre-treatments, like centrifugal dehydration, are recommended.
Q: Is it compatible with various types of melted plastics, and are equipment adjustments required when switching raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with an MI of 10 is more easily processed compared to HDPE with an MI of 2, providing flexibility in material handling.
Q: What techniques are employed to control the uniformity, density, and shape of the plastic particles?
A: Achieving particle uniformity relies on the precision of screw design, such as optimizing the aspect ratio for superior plasticization, alongside meticulous temperature control.
The method of cutting influences particle shape:
Underwater Strip Cutting: Produces regular, precision-grade particles suitable for high-quality applications.
Hot Cutting Grain: Offers high efficiency but may result in minor burrs, balancing speed with finished product quality.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us in pioneering eco-friendly advancements and revolutionizing the plastic recycling industry.
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