Soft Plastic Granulation Line
Our pelletizer machines offer flexibility with options for two-stage, three-stage, and four-stage configurations tailored to meet diverse production demands. The ingeniously crafted design ensures exceptional compatibility and superior granulation quality. Ideal for recycling contaminated waste and managing scrap, this granulator is a standout choice. Featuring a high torque gearbox with low noise output and smooth operations, it guarantees efficiency. The innovative screw design enhances synchronization, thereby significantly improving issues related to particle black spots and color differences. Equipped with specialized features like a forced feeding system and hydraulic mesh changer, it optimizes capacity, ensures energy savings, and adapts to material characteristics with ease. Furthermore, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, gases, and impurities, delivering consistently stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This efficient machine line expertly transforms a variety of plastic raw materials into uniform particles by heating, melting, and utilizing a high-speed rotating cutter. As the plastic undergoes cutting, it is rapidly stirred and rubbed, resulting in consistently uniform particle size and shape. This process significantly enhances the plastic's reprocessing performance, making it an ideal choice for demanding applications.
This machine line significantly reduces plastic degradation while producing superior quality particles. It serves as an indispensable tool for clients recycling PP, PE, and other hard materials, providing an unmatched practicality in granulation recycling. Renowned for its user-friendly operation, this system has become a highly favored solution within the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Exploring the Bright Horizons: Prospects and Advantages of the Plastic Recycling Industry
1. Championing Environmental Protection
Pollution Reduction: Embrace the power of plastic recycling to effectively slash environmental pollutants from plastic waste, safeguarding our precious land and water resources.
Resource Conservation: Recycling and reusing plastics drastically reduce the demand for virgin plastics, conserving invaluable non-renewable resources like oil.
2. Policy Support: A Pillar of Growth
Government Promotion: Governments globally are championing environmental protection with supportive policies and regulations to nurture the burgeoning plastic recycling industry.
Economic Incentives: Across the globe, governments bolster the industry with tax incentives and subsidies, fueling its growth.
3. Market Demand: A Key Driver
Enterprise Demand: With rising eco-consciousness, enterprises are turning to recycled plastics to minimize their environmental impact.
Consumer Preference: A surge in demand for eco-friendly products has consumers ready to invest in goods crafted from recycled materials.
4. Technological Progress: Advancing the Horizon
Recycling Technology: Pioneering advancements in recycling technology heighten efficiency, reduce costs, and elevate quality.
Innovative Applications: Cutting-edge materials and processes expand recycled plastics' applications across varied fields, such as construction and textile industries.
5. Global Trends: Steering the Future
International Cooperation: A concerted effort by global environmental organizations and enterprises is propelling the plastic recycling industry forward.
Standardization: International standards enhance recycled plastics' quality, fostering global circulation and utilization.
The plastic recycling industry stands poised for success, offering a plethora of advantages: mitigating pollution, conserving resources, and thriving on robust policy and market support. With rapid tech advancements and global cooperation, the future of the plastic recycling industry gleams brightly.
Q: How is the price determined for the plastic granulation line?
A: Pricing hinges on the cleanliness of the end material and desired production capacity. We expertly recommend the optimal granulation line configuration based on your budget and needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which fits my needs best?
A:Single screw:Easy to manage, budget-friendly, ideal for processing standard plastics (like single material PP, PE), but less effective for mixed or impure recycled materials, offering limited processing capacity.
Twin screw:Boasts robust mixing capabilities, perfect for recycled, mixed materials (like PP, PE blends) or modified plastics needing additives, ensuring higher yield and stability.
Triple screw:Tailored for scenarios demanding high output and precision (like premium engineering plastic granulation), though it entails higher costs and intricate maintenance.
Suggestion:Opt for a twin-screw granulator for recycled or mixed modified raw materials; for singular materials on a budget, a single screw granulator serves well.
Q: What is the production range, hourly or daily, and can it be adjusted?
A: Small Granulator: Perfectly engineered for startups and small-scale operations, this granulator boasts a processing capacity of 50-200 kg/hour, making it an ideal choice for those beginning their journey into efficient plastic recycling.
Medium-Sized Granulator: Tailored for recycling and modified plastic plants, this robust granulator offers a processing capacity of 200-500 kg/h, seamlessly integrating into medium-scale recycling operations to boost productivity and efficiency.
Large Granulator: Designed for large-scale industrial use, this powerhouse of a machine processes over 500 kg/hour. It requires coordination with a high-power motor and an advanced automation system, making it the perfect fit for expansive recycling facilities aiming for top-tier efficiency.
Adjustment Method: Tailor the capacity to your specific needs by adjusting parameters such as screw speed, feeding speed, or mold aperture, allowing for flexible, precise control over your production output.
Q: Can this advanced machinery handle challenges like high humidity, impurities, or mixed plastics? What pre-processing steps are required, such as crushing and cleaning, to ensure optimal performance?
A: Certain models incorporate a sophisticated pre-drying system, such as a hopper dryer. However, for raw materials with high humidity, like unwashed recycled bottles, additional pre-treatment steps like centrifugal dehydration are essential to maintain efficiency.
Q: Is this equipment versatile with various types of melted plastics? What adjustments are necessary when switching between different raw materials to ensure seamless processing?
A: Materials with a higher melt index exhibit superior flowability. For example, LDPE with an MI=10 is more manageable compared to HDPE with an MI=2, simplifying the processing of diverse plastic types.
Q: What measures are in place to control the uniformity, density, and shape of the granules produced by this equipment?
A: The uniformity of granules is highly dependent on the screw design; for instance, a larger aspect ratio can enhance uniform plasticization. Precise temperature control further ensures consistent quality.
The granule shape is expertly managed through advanced cutting methods:
Underwater Strip Cutting: Produces regular-shaped granules, ideal for applications demanding high precision and uniformity.
Hot Cutting Grain: Offers high efficiency in granulation, though some burrs may be present.
Partner with Us for a Sustainable Future in Plastic Recycling
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