Soft Plastic Granulation Line
Customers can delight in selecting from our versatile options of two-stage, three-stage, and four-stage machines, perfectly tailored to meet diverse production requirements. Our uniquely crafted design ensures exceptional compatibility and superior granulation performance. This granulator excels in recycling challenging dirty waste and efficiently producing scraps. Enjoy the benefits of a high-torque, low-noise, smooth operation gear box. With our special screw design, coordination is enhanced, effectively addressing common particle black spots and color discrepancies. For optimal performance, the machine is equipped with a forced feeding and a hydraulic mesh changer, maximizing capacity while conserving energy. Additionally, our advanced vacuum and conventional exhaust systems expertly eliminate moisture, exhaust gases, and impurities, guaranteeing steadfast extrusion and premium solid particle formation.
Hard Plastic Granulation Line
This innovative Machine Line masterfully heats and melts a variety of plastic raw materials, followed by skillful high-speed rotating cutters that transform the melted plastic into perfectly small and uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which ensures more consistent size and shape of the particles, significantly enhancing their reprocessing performance and potential.
The Machine Line significantly contributes to minimizing plastic degradation, delivering superior particle quality. It emerges as an indispensable ally for clients aiming to recycle PP, PE, and other hard plastic materials. Moreover, its user-friendly interface makes it incredibly practical, championing a highly effective granulation recycling model that has garnered immense popularity in the realms of PP and PE recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embark on a journey where plastic recycling not only mitigates environmental pollution significantly but also safeguards our precious land and water resources from harm.
Resource Conservation: By reclaiming and repurposing plastic products, we diminish the reliance on virgin plastics, thereby preserving vital non-renewable resources like oil.
2. Policy Support
Government Promotion: Witness the global governmental shift towards environmental priorities, as they launch comprehensive policies and regulations designed to encourage and fuel the dynamism of the plastic recycling industry.
Economic Incentives: In various nations, governments are paving the way for industry expansion by offering enticing tax benefits and subsidies to plastic recycling entities.
3. Market Demand
Enterprise Demand: In an era of heightened eco-consciousness, a growing number of enterprises are opting for recycled plastics to minimize their ecological impact.
Consumer Preference: The marketplace is seeing a surge in demand for eco-friendly products, with consumers ready to invest more in goods crafted from recycled materials.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology are making processes more efficient, cost-effective, and yielding higher-quality results.
Innovative Applications: The exploration of novel materials and methodologies is expanding the use of recycled plastics across diverse sectors including construction and textiles.
5. Global Trends
International Cooperation: Environmental bodies and enterprises across the globe are forming alliances to foster the thriving expansion of the plastic recycling industry.
Standardization: The establishment of international standards enhances the quality and global market integration of recycled plastics, promoting their widespread adoption.
The plastic recycling industry is poised on the brink of a promising future, offering immense advantages. Beyond mitigating environmental threats and conserving resources, it also enjoys robust backing from policy initiatives and burgeoning market demand. As technology relentlessly forges ahead and global partnerships strengthen, the industry is set for remarkable growth.
Q: What is the price of a plastic granulation line?
A: The price varies based on the desired cleanliness of the final material and the required production capacity. We can offer the most efficient granulation line configuration tailored to your budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Known for its straightforward design, affordability, and suitability for processing standard plastics like single-material PP and PE. However, it has limitations in dealing with mixed materials or recycled plastics containing impurities, as well as in processing capacity.
Twin Screw: Boasting powerful mixing capabilities, twin-screw granulators excel at handling recycled materials, mixed materials, or modified plastics requiring additives. They deliver superior yield and stability.
Triple Screw: Ideal for high-output and precision-demanding scenarios, such as high-end engineering plastic granulation. However, they come with higher costs and require complex maintenance.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is the recommended choice. For single raw materials and budget-conscious scenarios, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, engineered for startups and small-scale producers, this machine boasts a capacity of 50-200 kg/hour. It's the perfect blend of efficiency and compactness for niche markets.
Our Medium-Sized Granulator, with a capacity of 200-500 kg/hour, is a stalwart in recycling and modified plastic plants. Its robust design ensures consistent performance, catering to industrial demands with precision.
Experience the power of our Large Granulator, designed for operations exceeding 500 kg/hour. This powerhouse requires integration with high-power motors and cutting-edge automation systems for optimal performance.
Adjustment Method: Tailor your production capabilities by adjusting the screw speed, feeding speed, or mold aperture, achieving desired capacity with unparalleled ease and precision.
Q: Can your machinery expertly handle challenges such as high humidity, impurities, or mixed plastics? Is additional pre-processing, like crushing and cleaning, necessary for optimal output?
A: Certain machines can seamlessly integrate with a pre-drying system like a hopper dryer. However, high humidity materials, such as unwashed recycled bottles, necessitate additional pre-treatment, such as centrifugal dehydration, to ensure quality.
Q: Does your equipment support various types of melted plastics efficiently? Is it necessary to adjust equipment settings when transitioning between different raw materials?
A: A higher melt index enhances material flowability, making materials like LDPE (MI=10) easier to process compared to HDPE (MI=2), facilitating smoother transitions and operations.
Q: What innovative methods are employed to control the uniformity, density, and shape of particles, ensuring top-notch quality and consistency?
A: Particle uniformity is achieved through advanced screw design—such as a larger aspect ratio for more consistent plasticization—and precise temperature control, ensuring exceptional quality.
The cutting method plays a pivotal role in defining particle shape:
Underwater Strip Cutting: Yields regular particles, perfect for high-precision applications demanding exact specifications.
Hot Cutting Grain Technique: Offers high efficiency, although it may produce burrs, catering to diverse industrial needs.
Join Us in Pioneering a Sustainable Future for Plastic Recycling, where innovation meets environmental responsibility.
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