Soft Plastic Granulation Line
Customers are privileged to select from versatile two-stage, three-stage, or four-stage machines that cater to diverse production requirements. Our ingeniously crafted design ensures impeccable compatibility and superior granulation performance. This granulator is exquisitely engineered for recycling even the dirtiest of waste and producing immaculate scraps. Gear Box: It features a high-torque design that ensures low noise levels and seamless operations. Equipped with a specialized screw design for optimal coordination, it notably mitigates issues of particle black spots and color discrepancies. Tailored to the material's characteristics, it includes a forced feeding mechanism and a sophisticated hydraulic mesh changer for enhanced capacity and energy efficiency. Further, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing more stable extrusion and premium quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line is adept at heating and melting a diverse range of plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, achieving uniform particle size and shape, significantly enhancing the plastic's reprocessing capabilities.
This Machine Line is instrumental in reducing plastic degradation while producing superior quality particles. It serves as an invaluable asset for clients engaged in recycling PP, PE, and other hard material plastics. Notably, the machine's user-friendly operation and practicality have made it a favored choice in the PP and PE recycling sphere.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Pollution Reduction: Engage in plastic recycling to significantly cut down environmental pollution. Transform waste into reusable resources, safeguarding our precious land and water ecosystems.
Resource Conservation: Embrace recycling to decrease the reliance on virgin plastics and conserve non-renewable resources like oil, paving the way for a sustainable future.
2. Policy Support
Government Promotion: Globally, governments are prioritizing environmental conservation by launching robust policies and regulations to bolster the thriving plastic recycling industry.
Economic Incentives: Certain governments offer enticing tax incentives and subsidies, encouraging plastic recycling firms to thrive and innovate, propelling the industry forward.
3. Market Demand
Enterprise Demand: As environmental awareness elevates, enterprises are increasingly opting for recycled plastics, intent on minimizing their ecological footprint.
Consumer Preference: Heightened demand for eco-friendly products means consumers are eager to invest in goods made from recycled materials, even at a premium.
4. Technological Progress
Recycling Technology: With ongoing advancements, recycling technology is becoming more efficient and cost-effective, ensuring superior quality in recycling processes.
Innovative Applications: Cutting-edge materials and processes are expanding the scope of recycled plastics, with applications now spanning building materials, textiles, and beyond.
5. Global Trends
International Cooperation: A wave of collaboration among global environmental organizations and enterprises is fueling the expansion of the plastic recycling industry.
Standardization: The development of global standards is enhancing the quality of recycled plastics, facilitating their widespread market adoption and circulation.
The plastic recycling industry boasts a promising horizon and remarkable benefits, offering pollution reduction, resource conservation, and bolstered by robust policy and market demands. With technology marching forward and global cooperation intensifying, a radiant future awaits.
Q: What is the price of a plastic granulation line?
A: The pricing varies based on the desired cleanliness level of the final material and production capacity. We can recommend the most effective granulation line tailored to the customer's budget.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which type suits my needs best?
A:Single Screw: Featuring a straightforward structure and low cost, ideal for single material plastics like new PP, PE. It has limitations with mixed or impurity-laden recycled materials and offers reduced processing capacity.
Twin Screw: Offers robust mixing capabilities, excellent for recycled and mixed materials, and modified plastics needing additives. It delivers higher yield and stable performance.
Triple Screw: Perfect for high output and precision demands like high-end engineering plastic granulation. However, it entails higher costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, opt for a twin-screw granulator. If dealing with single materials within a strict budget, a single screw granulator is an efficient choice.
Q: What is the production capacity per hour or day? Is it adjustable?
A: Small Granulator: Delivers 50-200 kg/hour, ideal for startups or small-scale operations.
Medium-Sized Granulator: Processing capacity ranges from 200 to 500 kg/hour, perfect for recycling plants or modified plastic facilities seeking efficient and reliable performance.
Large Granulator: Designed for impressive processing power exceeding 500 kg/hour, it requires high-power motor and sophisticated automation systems for seamless operation.
Adjustment Method: Fine-tune capacity effortlessly by tweaking screw speed, feeding speed, or mold aperture to meet specific production demands.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary for the materials?
A: Some advanced systems can incorporate a pre-drying solution, like a hopper dryer. However, materials with high humidity, such as unwashed recycled bottles, will need comprehensive pre-treatment like centrifugal dehydration to ensure optimal processing.
Q: Does it support various types of melted plastics? Is equipment adjustment necessary when switching between raw materials?
A: Higher melt index signifies enhanced material flowability, making materials like LDPE with MI=10 easier to process compared to HDPE with MI=2.
Q: How can you control the uniformity, density, and shape of the granulated particles?
A: Particle uniformity is influenced by screw design—larger aspect ratios offer more consistent plasticization—and precise temperature control.
The method of cutting determines particle shape:
Underwater Strip Cutting: Produces regular, precise particles ideal for high-precision requirements.
Hot Cutting Grain: Offers high efficiency, although it may result in some burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Together, let's innovate and make a significant impact on the environment.
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