Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, or four-stage machines to perfectly meet their production needs. Our specially crafted design ensures exceptional compatibility and enhances granulation efficiency. This granulator excels in recycling dirty waste and producing high-quality scraps. Gear Box: Experience the benefits of a high-torque design that delivers low noise and smooth operation. The innovative screw design ensures superior coordination, effectively reducing particle black spots and color discrepancies. Tailored to material characteristics, it features a forced feeding system and hydraulic mesh changer for enhanced capacity and power savings. Furthermore, the combination of vacuum and conventional exhaust systems adeptly removes moisture, exhaust gases, and impurities, guaranteeing stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. Throughout the cutting process, rapid rotation, stirring, and rubbing ensure the resulting plastic particles are consistently sized and shaped, significantly boosting the plastic's reprocessing performance.
The Machine Line is instrumental in minimizing plastic degradation and producing superior particles, making it an invaluable tool for clients recycling PP, PE, and other hard plastic materials. Not only is the machine easy to operate, but it also represents a highly practical granulation recycling solution that has gained significant popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engage in plastic recycling to dramatically cut down on environmental pollution caused by plastic waste. This powerful process helps in minimizing damage to our precious land and water resources, creating a cleaner planet for future generations.
Resource Conservation: Recycling and reusing plastic products lowers the demand for virgin plastics, hence saving non-renewable resources like oil. Become a part of this eco-friendly movement and conserve our natural reserves.
2. Policy Support
Government Promotion: Across the globe, governments are heavily focusing on environmental integrity, rolling out numerous policies and regulations that actively encourage and support the expansion of the plastic recycling industry.
Economic Incentives: In various countries, governments are providing tax benefits and subsidies to empower plastic recycling companies, thereby fueling industry growth and innovation.
3. Market Demand
Enterprise Demand: With a growing awareness of sustainable practices, more enterprises are looking to incorporate recycled plastics, striving to reduce their environmental footprint and showcase corporate responsibility.
Consumer Preference: The appetite for environmentally-friendly products is soaring. Consumers are ready to pay a premium for products crafted from recycled materials, driving a new era of sustainable consumption.
4. Technological Progress
Recycling Technology: Witness strides in plastic recycling technology, making processes more efficient, cost-effective, and delivering higher quality outcomes. Embrace these advancements for smoother operations.
Innovative Applications: The emergence of new materials and processes is unlocking the potential of recycled plastics in varied fields, including building materials and textiles, among others.
5. Global Trends
International Cooperation: Environmental organizations and enterprises globally are enhancing their collaboration to collectively advance the plastic recycling industry, aiming for a sustainable global impact.
Standardization: The formulation of international standards elevates the quality of recycled plastics, facilitating their global circulation and boosting their application across markets.
The plastic recycling industry boasts expansive prospects and unparalleled advantages. By curtailing environmental pollution and conserving resources, it garners robust support from both policy frameworks and market demands. With ongoing technological progress and bolstered global cooperation, the industry is poised for a luminous future.
Q: What is the price of a plastic granulation line?
A: Pricing hinges on the desired cleanliness of the final material and the required production capacity. We can recommend the most cost-effective granulation line tailored to your budget and specific needs.
Q: What distinguishes single, twin, and triple screw granulators? Which is best suited for my requirements?
A:Single Screw: Boasts a simple structure and low cost, ideal for processing standard plastics like PP and PE new materials. However, they offer limited adaptability to mixed or impurity-laden recycled materials and have capped processing capacities.
Twin Screw: Known for robust mixing capabilities, they effectively handle recycled and mixed materials (like PP and PE combinations) or modified plastics requiring additives such as flame retardants and colorants. They deliver higher yield with greater stability.
Triple Screw: Primarily used when high output and precision are paramount, such as in high-end engineering plastic granulation. They come with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If dealing with a single raw material and a constrained budget, a single screw granulator is an excellent alternative.
Q: What is the potential hourly or daily production range? Can these levels be adjusted?
A: Small Granulator: Achieves an output of 50-200 kg/hour, perfect for startups or those engaged in small-scale production ventures.
Introducing our medium-sized granulator, a robust solution delivering a throughput of 200-500 kg/h. This adaptable unit is ideal for recycling facilities and modified plastic plants, ensuring streamlined operations.
Our large granulator is a powerhouse, handling over 500 kg per hour. Designed to pair seamlessly with high-power motors and advanced automation systems, it meets the demands of heavy-duty recycling processes.
Fine-tune your production with our adjustable system. Control capacity by modifying the screw speed, feeding speed, or altering the mold aperture for optimal flexibility and precision.
Q: Is the equipment capable of processing high humidity materials, impurities, or mixed plastics? Are preprocessing steps needed, such as crushing or cleaning?
A: Certain models are compatible with pre-drying systems like hopper dryers. However, raw materials with high moisture content, like unwashed bottles, necessitate additional steps such as centrifugal dehydration to achieve optimal processing conditions.
Q: Can the granulator accommodate various types of melted plastics? Is equipment adjustment necessary when changing raw materials?
A: Yes, indeed! Materials with higher melt indices, like LDPE featuring MI=10, exhibit superior flowability and are easier to process than those with lower indices, such as HDPE with MI=2.
Q: What measures are in place to ensure the uniformity, density, and shape of the granulated particles?
A: The key to particle uniformity lies in the expertly designed screw, where a larger aspect ratio enhances plasticization consistency. Precision in temperature control further elevates uniformity.
The shape of each particle is perfected through cutting techniques:
Underwater strip cutting produces regular particles, ideal for applications demanding high precision.
Hot cutting grain offers high efficiency, though particles may occasionally have burrs, making it suitable for less precise applications.
Join forces with us to champion a sustainable future in plastic recycling, and together, let's innovate for tomorrow's ecological progress.
Audited Supplier 
){kind=link}