Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their specific production needs. The ingeniously crafted design ensures exceptional compatibility and enhances granulation performance. This granulator excels in recycling contaminated waste and transforming scraps into valuable resources. The gear box features a high-torque design that promises low noise and seamless operation. With a uniquely engineered screw design, this machine optimizes coordination, significantly reducing issues like particle black spots and color discrepancies. It adapts to the material's characteristics with a forced feeding system and a hydraulic mesh changer, boosting capacity and ensuring energy efficiency. Furthermore, both vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
This sophisticated Machine Line skillfully heats and melts various plastic raw materials, employing a high-speed rotating cutter to precisely slice the melted plastic into small, uniform particles. Throughout the process, the plastic undergoes rapid rotation, stirring, and rubbing, which results in particles of consistent size and shape, greatly enhancing the reprocessing capabilities of the plastic. This meticulous approach ensures optimal performance and quality in the final output.
This Machine Line is engineered to minimize plastic degradation while producing superior particles, making it an invaluable ally for clients recycling PP, PE, and other hard material plastics. Its user-friendly design ensures ease of operation, providing a practical and efficient granulation recycling solution that has gained significant popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Combatting Pollution: Plastic recycling plays a pivotal role in drastically curtailing environmental pollution. By transforming plastic waste into reusable resources, it minimizes harm inflicted upon our precious land and water ecosystems.
Conserving Resources: Recycling plastic products significantly reduces the reliance on virgin plastics, preserving invaluable non-renewable resources like oil for future generations.
2. Policy Support
Government Initiatives: In a bid to champion environmental conservation, governments globally are rolling out an array of supportive policies and regulations to galvanize the growth of the plastic recycling sector.
Financial Stimuli: Various countries incentivize the plastic recycling sector through tax breaks and subsidies, bolstering industry expansion and encouraging ecological entrepreneurship.
3. Market Demand
Business Demand: With a growing consciousness towards environmental sustainability, more enterprises are pivoting to recycled plastics to shrink their ecological impact.
Consumer Preferences: The surge in eco-friendly product demand has led consumers to embrace premium pricing for items crafted from recycled materials, driving the market forward.
4. Technological Progress
Cutting-Edge Recycling Technology: The constant evolution in plastic recycling technology is enhancing efficiency, reducing costs, and elevating the quality of recycling processes, making it a cornerstone of sustainable practices.
Pioneering Applications: The advent of innovative materials and processes is unlocking new vistas for recycled plastics, enabling their use in diverse fields such as construction, textiles, and beyond.
5. Global Trends
International Collaboration: A worldwide confluence of environmental entities and enterprises is intensifying cooperative efforts, collectively steering the plastic recycling sector towards unprecedented growth trajectories.
Standardization: Global standardization efforts are pivotal in enhancing the quality of recycled plastics, facilitating their seamless integration and widespread adoption across international markets.
The plastic recycling industry is poised on the brink of expansive growth, offering vast potential and profound benefits. By simultaneously addressing environmental pollution and resource conservation, and buoyed by robust policy support and escalating market demand, the sector is primed for a radiant future, driven by relentless technological innovations and a strengthening web of global cooperation.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent upon the cleanliness level of the final material and the desired production capacity. We are adept at recommending the most effective granulation line configuration tailored to the customer's budgetary constraints, ensuring optimal investment.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option aligns best with my specific needs?
A:Single Screw: This variant features a straightforward design and is cost-effective, ideal for processing standard plastics like PP and PE. However, it is less adept at handling mixed or impurity-laden recycled materials and has a limited processing capacity.
Twin Screw: Possessing robust mixing capabilities, this option excels in processing recycled or mixed materials (such as blended PP and PE), and is suitable for modified plastics requiring additive incorporation, offering enhanced output and stability.
Triple Screw: Best suited for high-end applications demanding elevated output and precision, such as advanced engineering plastic granulation. While effective, it involves higher costs and intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials with budget constraints, a single screw granulator is also a viable choice.
Q: What is the adjustable production range, whether hourly or daily? Can it be tailored to specific needs?
A: Delving into the world of small-scale plastic processing, our small granulator, with a capacity of 50-200 kg/hour, is the ideal choice for startups and small-scale ventures. Unleash the power of precision and efficiency tailored perfectly for businesses aiming to make a significant impact with modest resources.
Our medium-sized granulator is designed for operations with more substantial processing needs, offering a robust capacity of 200-500 kg/h. This granulator is a cornerstone in both recycling plants and modified plastic facilities, ensuring reliable and consistent output for industries demanding quality and efficiency.
For operations that demand sheer power and unparalleled productivity, our large granulator exceeds expectations with a capacity of over 500 kg/hour. To harness this power, it seamlessly integrates with high-power motors and advanced automation systems, epitomizing excellence in large-scale plastic recycling endeavors.
Fine-tuning your production capacity has never been easier. Our machines offer seamless capacity adjustment through innovative methods such as screw speed modulation, controlled feeding speed, and precise mold aperture adjustments, ensuring adaptable and efficient operations.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed (such as crushing and cleaning)?
A: While some models can be equipped with pre-drying systems like a hopper dryer, handling high humidity raw materials such as unwashed recycled bottles necessitates additional pre-treatment, including centrifugal dehydration, to ensure optimal performance and quality output.
Q: Does it support different types of melted plastics? Do I need to adjust the equipment when switching raw materials?
A: The adaptability to various melted plastics hinges on their melt index; higher melt index materials exhibit greater flowability. For instance, LDPE with MI=10 is processed with ease compared to HDPE with MI=2, allowing for smoother transitions and efficient material handling.
Q: How to control the uniformity, density, and shape of particles?
A: Achieving superior particle uniformity is influenced by the screw design; an increased aspect ratio facilitates more uniform plasticization, complemented by precise temperature control. This meticulous approach ensures the highest standards in particle quality.
The particle shape is determined by the cutting method:
Underwater strip cutting: Produces regular particles, ideal for high-precision applications requiring exacting standards and consistency;
Hot cutting grain: Offers high efficiency in production, but may introduce slight imperfections like burrs, balancing speed with precision.
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