Soft Plastic Granulation Line
Our esteemed clientele can customize their production process with options ranging from two-stage to four-stage machines, tailored precisely to meet their production demands. Our ingeniously crafted design ensures unparalleled compatibility, delivering granulation of the highest order. This granulator is the epitome of recycling prowess, adeptly turning dirty waste into valuable scraps. The gearbox is engineered with a high torque design, promising low noise and seamless operation. Our special screw design enhances coordination, significantly mitigating issues such as particle black spots and color discrepancies. Tailored to material characteristics, the machine comes equipped with forced feeding and a cutting-edge hydraulic mesh changer to maximize capacity while conserving power. For ultimate efficiency, our vacuum and conventional exhaust systems expertly expel moisture, exhaust gases, and impurities, ensuring consistent extrusion and superior solid particle quality.
Hard Plastic Granulation Line
This state-of-the-art Machine Line masterfully heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to seamlessly transform the melted plastic into small, uniform particles. Throughout this process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles that are not only uniform in size and shape but also exhibit enhanced reprocessing performance. This superior granulation process ensures that your recycled plastic material meets the highest standards of quality.
The Machine Line is your ultimate ally in reducing plastic degradation and producing superior quality particles. It is especially advantageous for clients focusing on the recycling of PP, PE, and other hard plastic materials. With its user-friendly operation, this machine embodies practicality in granulation recycling and has gained immense popularity in the PP and PE recycling sectors. It is a testament to efficiency and reliability, simplifying the recycling process for all users.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental Protection
Reducing Pollution: Plastic recycling is pivotal in curtailing environmental pollution caused by plastic waste. It mitigates the detrimental effects on land and water systems, fostering a cleaner and healthier planet.
Resource Conservation: By embracing the recycling and reuse of plastic products, the reliance on virgin plastics diminishes, leading to the conservation of non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental stewardship by crafting policies and regulations that stimulate the growth of the plastic recycling industry.
Economic Incentives: Some nations offer tax breaks and subsidies to incentivize plastic recycling companies, fuelling industry progress and sustainability.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, more enterprises opt for recycled plastics to minimize their ecological impact.
Consumer Preference: The appetite for eco-friendly products is growing, with consumers willing to invest more in products featuring recycled materials.
4. Technological Progress
Recycling Technology: Advances in plastic recycling technology are ushering in more efficient, cost-effective, and superior quality processes.
Innovative Applications: The advent of novel materials and processes is expanding the horizons for recycled plastics, finding use in diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are amplifying collaboration to drive the plastic recycling industry forward.
Standardization: Developing international standards enhances the quality of recycled plastics, facilitating their global market circulation and utility.
The plastic recycling industry boasts expansive prospects and noteworthy advantages. It not only curbs pollution and conserves resources but also thrives under the dual boost of policy support and market demand. With technology advancing and global cooperation intensifying, the industry is poised for a luminous future.
Q: What is the price of a plastic granulation line?
A: The price varies based on the cleanliness level required for the final material and desired production capacity. We offer bespoke recommendations for the most cost-efficient granulation line combinations tailored to the customer's budgetary constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option suits my needs best?
A:Single Screw: Features a simple structure and low cost, ideal for processing standard plastics like single material PP and PE. However, its adaptability is limited concerning mixed or impurity-laden recycled materials, with constrained processing capability.
Twin Screw: Exhibits robust mixing capability, suited for recycled or mixed materials like PP, PE, or modified plastics requiring additives such as flame retardants and colorants, offering enhanced yield and stability.
Triple Screw: Designed for scenarios demanding high output and precision, such as high-end engineering plastic granulation, though it incurs higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. If dealing with single raw materials and working within a limited budget, a single screw granulator is an excellent choice.
Q: What is the production range per hour or day? Is it adjustable?
A: Small Granulator: 50-200 kg/hour, ideal for startups or small-scale production, offering flexibility and adaptability to business needs.
Embrace the efficiency of our medium-sized granulator, designed to deliver an impressive throughput of 200-500 kg/h. Perfectly suited for recycling plants and modified plastic facilities, it ensures optimal performance.
Discover the power of our large granulator, boasting a throughput above 500 kg/hour. Ideally partnered with a high-power motor and advanced automation system, it exemplifies superior strength in large-scale operations.
Flexibility at your fingertips: Adjust your production capacity effortlessly. Modify the screw speed, feeding speed, or mold aperture to achieve your desired level of production seamlessly.
Q: Can this machine address the challenges of high humidity, impurities, or mixed plastic compositions? Is pre-processing such as crushing and cleaning required for the materials?
A: Our equipment can be enhanced with an integrated pre-drying system, like a hopper dryer. However, materials with high humidity, such as unwashed recycled bottles, necessitate additional pre-treatment steps, like centrifugal dehydration.
Q: Is the machine compatible with various types of melted plastics? Are there specific adjustments needed when switching between different raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with an MI=10 is processed more effortlessly compared to HDPE with an MI=2, ensuring smoother transitions.
Q: What measures can be taken to ensure the uniformity, density, and ideal shape of the plastic particles produced?
A: Achieving particle uniformity is reliant on sophisticated screw design and precise temperature control. A larger aspect ratio contributes to more uniform plasticization, enhancing final product quality.
The method of cutting plays a critical role in defining particle shape:
Opt for underwater strip cutting to produce regular particles, ideal for applications requiring high precision.
Choose hot cutting grain for its high efficiency, though it may result in minor burrs, balancing speed with quality.
Join us on a pioneering journey towards a sustainable future in plastic recycling, where innovation meets responsibility.
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