Product Line: Soft Plastic Granulation
Customers are empowered with a selection of two-stage, three-stage, and four-stage machines tailored to meet diverse production needs. Our ingeniously crafted design ensures exceptional compatibility and superior granulation. This granulator excels at recycling contaminated waste and creating premium scraps. Equipped with a high-torque gearbox, it offers whisper-quiet operation and smooth functionality. Our distinctive screw design enhances particle coordination, significantly reducing black spots and color variations. With material-specific features like forced feeding and a hydraulic mesh changer, it maximizes capacity and power efficiency. Additionally, advanced vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, ensuring consistent extrusion of high-quality solid particles.
Product Line: Hard Plastic Granulation
This pioneering Machine Line expertly heats and melts various plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniformly sized and shaped particles that significantly enhance the plastic's reprocessing capabilities.
Our Machine Line is engineered to minimize plastic degradation and produce superior particles, serving as an indispensable resource for clients engaged in recycling PP, PE, and other hard plastic materials. User-friendly and highly practical, this granulation recycling mode has gained immense popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly lower environmental pollution. By breathing new life into plastic waste, we minimize the harm to our precious land and water resources.
Resource Conservation: By opting for recycling and reusing plastics, we can diminish the demand for virgin plastics, thereby preserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are ardently championing the cause of environmental protection with a myriad of policies and regulations that actively encourage and nurture the burgeoning plastic recycling sector.
Economic Incentives: In several nations, governments extend generous tax benefits and subsidies to recycling firms, further fueling industry growth and innovation.
3. Market Demand
Enterprise Demand: As eco-consciousness rises, a growing number of enterprises are transitioning to recycled plastics, striving to leave a smaller environmental footprint.
Consumer Preference: The allure of eco-friendly products is on the rise. Consumers are increasingly willing to invest in products crafted from recycled materials, demonstrating a readiness to pay a premium for sustainability.
4. Technological Progress
Recycling Technology: Tremendous strides in recycling technology are revolutionizing the industry, making processes more efficient, cost-effective, and delivering top-tier quality.
Innovative Applications: The advent of novel materials and processes is opening up a world of possibilities for recycled plastics, expanding their use into diverse fields like construction, textiles, and beyond.
5. Global Trends
International Cooperation: A united front is being formed as environmental organizations and enterprises across the globe collaborate to advance the plastic recycling industry.
Standardization: Establishing international standards elevates the quality of recycled plastics, fostering their seamless integration and widespread utilization in the global market.
The plastic recycling industry holds immense promise and distinct advantages, offering solutions for pollution reduction and resource conservation, all while benefiting from robust policy support and growing market demand. As technology progresses and global alliances strengthen, the industry is poised for an even brighter future.
Q: What is the price of a plastic granulation line?
A: Pricing hinges on the desired cleanliness of the final material and required production capacity. We offer tailored granulation line combinations to optimize performance within the customer's budget.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which is best suited for my needs?
A:Single Screw: Ideal for basic applications with its simple design and cost-effectiveness. Perfect for processing standard plastics like PP, PE but less versatile with mixed or impurity-laden materials.
Twin Screw: Known for robust mixing capabilities, it excels with recycled or mixed materials, and plastics needing additives like flame retardants. It promises higher yield and operational stability.
Triple Screw: Best for high-output, precision-demanding scenarios like high-end engineering plastic granulation. Offers superior performance at a higher cost and complexity.
Suggestion: For recycled or mixed-modified materials, opt for a twin-screw granulator. For single materials with budget constraints, a single screw granulator is a prudent choice.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small granulator: Perfect for startups and small-scale production, this unit processes between 50-200 kg/hour, offering efficiency and reliability on a compact scale.
Medium sized granulator: Ideal for bustling recycling hubs or modified plastic plants, this unit handles 200-500 kg/h, ensuring seamless operations in medium-scale environments.
Large granulator: Designed for heavy-duty operations, it processes above 500 kg/hour and requires integration with a robust high-power motor and advanced automation system for optimal performance.
Adjustment method: Tailor capacity effortlessly by modifying the screw speed, adjusting feeding rates, or altering the mold aperture, providing flexibility for various production needs.
Q: Can it effectively process materials with high humidity, impurities, or a blend of different plastics? Is there a need for preliminary processing like crushing and cleaning?
A: Certain equipment configurations offer an integrated pre-drying system, such as a hopper dryer. However, materials with high humidity, like unwashed recycled bottles, will necessitate additional pre-treatment steps like centrifugal dehydration for optimal performance.
Q: Is the machine compatible with various types of melted plastics? Are adjustments to the equipment necessary when transitioning between different raw materials?
A: Materials with a higher melt index exhibit superior flowability, facilitating easier processing. For example, LDPE with a melt index (MI) of 10 is simpler to work with than HDPE with an MI of 2.
Q: What strategies can be employed to control the uniformity, density, and shape of the produced particles?
A: Achieving uniformity in particles is strongly influenced by the screw design, where a larger aspect ratio yields more consistent plasticization, alongside precise temperature control.
The method of cutting significantly impacts particle shape:
Underwater strip cutting: Delivers regular-shaped particles, making it ideal for applications demanding high precision.
Hot cutting grain: Offers high efficiency, though it may introduce burrs to the particles.
Partner with Us for a Sustainable Future in Plastic Recycling
Audited Supplier 
){kind=link}