Soft Plastic Granulation Line
Customers can select from a variety of machine configurations including two-stage, three-stage, and four-stage, tailored to your unique production needs. Our innovative design ensures exceptional compatibility and superior granulation efficiency. This state-of-the-art granulator excels in recycling contaminated waste and processing scraps with precision. Gear Box: Engineered for high torque delivery, our design ensures low noise levels and seamless operation. The specially crafted screw design enhances coordination, effectively minimizing issues such as particle black spots and color variations. To optimize the material's characteristics, the machine features a forced feeding system and a hydraulic mesh changer, maximizing capacity while reducing energy consumption. Furthermore, our advanced vacuum and exhaust systems efficiently eliminate moisture, gases, and impurities, guaranteeing stable extrusion and superior quality solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts an array of plastic raw materials before employing a high-speed rotating cutter to slice the molten plastic into consistently sized, uniform particles. During this dynamic cutting process, the plastic undergoes rapid rotation, stirring, and abrasion, which ensures uniformity in particle size and shape, thereby significantly enhancing the plastic's reprocessing performance.
Our Machine Line is instrumental in curtailing plastic degradation and consistently producing superior quality particles. It serves as an invaluable asset for clients engaged in the recycling of PP, PE, and other hard plastic materials. Moreover, the machine's user-friendly operation makes it an exceedingly practical mode for granulation recycling, earning widespread acclaim in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Unveiling the Prospects and Unmatched Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By embracing plastic recycling, we can significantly mitigate environmental pollution caused by plastic waste, safeguarding our precious land and water resources from irreversible damage.
Resource Conservation: The recycling and reuse of plastic products play a vital role in diminishing the need for virgin plastics, thus preserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Governments globally are prioritizing environmental conservation and have initiated numerous policies and regulations to foster and bolster the growth of the plastic recycling industry.
Economic Incentives: In various nations, governments offer tax incentives and subsidies to plastic recycling companies, further catalyzing the industry’s expansion.
3. Market Demand
Enterprise Demand: As environmental awareness heightens, a growing number of enterprises are opting for recycled plastics to minimize their ecological footprint.
Consumer Preference: The rising demand for eco-friendly products means consumers are more willing to pay a premium for goods made from recycled materials.
4. Technological Progress
Recycling Technology: Ongoing advancements in recycling technology are rendering the process more efficient, cost-effective, and of superior quality.
Innovative Applications: The surge in new materials and processes is paving the way for recycled plastics to be utilized in diverse fields, such as construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: Global environmental organizations and enterprises are reinforcing partnerships to collectively advance the plastic recycling industry.
Standardization: The establishment of international standards enhances the quality of recycled plastics, promoting their circulation and usage across the global market.
The plastic recycling industry is poised for a thriving future, offering broad prospects and substantial advantages. It not only reduces environmental pollution and conserves resources but also receives dual momentum from policy initiatives and market demand. As technology continues to evolve and global cooperation intensifies, the plastic recycling industry is set to embrace an even more promising horizon.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness of the final material and the production capacity required by the customer. We are committed to recommending the most cost-effective granulation line tailored to the customer’s budget specifications.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which would align best with my requirements?
A:Single Screw: Features a straightforward design with affordable costs, making it suitable for processing standard plastics like single material PP and PE. However, its adaptability to mixed or impurity-laden recycled materials is limited, as is its processing capacity.
Twin Screw: Boasts robust mixing capabilities, ideal for handling recycled, mixed materials (such as PP, PE blends) or modified plastics that require additives (like flame retardants, colorants). It offers higher yield and stability.
Triple Screw: Typically employed where high output and precision are paramount, such as in high-end engineering plastic granulation. Though it entails higher costs and complex maintenance.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is recommended. If working with single materials and budget constraints, a single screw granulator remains a viable option.
Q: What is the production range per hour or day? Can it be adjusted?
A: Small Granulator: Efficiently producing 50-200 kg/hour, this model is perfect for startups or operations with a focus on small-scale production, offering a seamless entry into the granulation process.
Medium Sized Granulator: Capable of processing 200-500 kg/hour, this granulator is a staple in recycling and modified plastic plants, providing a reliable solution for medium-scale operations.
Large Granulator: With an impressive capacity of over 500 kg/hour, this powerful machine requires a high-power motor and an advanced automation system, ideal for large-scale industrial applications.
Adjustment Method: Fine-tune your production capacity effortlessly by adjusting the screw speed, feeding speed, or mold aperture, ensuring optimal performance and efficiency.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed (such as crushing and cleaning) before granulation?
A: Some equipment can seamlessly integrate with a pre-drying system like a hopper dryer. However, raw materials with high humidity, such as unwashed recycled bottles, necessitate additional pre-treatment like centrifugal dehydration for optimal results.
Q: Does it support different types of melted plastics? Is it necessary to adjust the equipment when switching between different raw materials?
A: The melt index plays a crucial role; a higher index signifies stronger material flowability, making materials like LDPE with MI=10 easier to process than HDPE with MI=2, thus enhancing efficiency.
Q: How can one control the uniformity, density, and shape of the granulated particles?
A: The uniformity of particles is significantly influenced by screw design—larger aspect ratios enhance plasticization uniformity—and the precision of temperature control.
The particle shape is influenced by the cutting method:
Underwater Strip Cutting: Produces regular particles, ideal for applications with high-precision requirements;
Hot Cutting Grain: Offers high efficiency, though may result in some burrs, balancing speed and quality.
Partner with Us for a Sustainable Future in Plastic Recycling, as we offer cutting-edge solutions that empower industries to innovate responsibly while boosting operational efficacy.
Audited Supplier 
){kind=link}