Soft Plastic Granulation Line
Customers are empowered with the flexibility to select from a spectrum of machine stages—be it two-stage, three-stage, or four-stage—catering precisely to diverse production needs. Our ingeniously tailored design ensures exceptional compatibility paired with superior granulation performance. This granulator is expertly crafted for recycling contaminated waste and scraps with impeccable precision. Featuring a high-torque gear box, it promises a whisper-quiet operation with seamless functionality. The specialized screw design offers enhanced synchronization, adeptly addressing issues of particle black spots and color discrepancies. Tailored to material characteristics, it boasts a forced feeding system and a hydraulic mesh changer, optimizing capacity while conserving energy. Additionally, the incorporation of both vacuum and conventional exhaust systems proficiently expels moisture, exhaust, and impurities, ensuring an unwaveringly stable extrusion process and the production of high-quality solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line revolutionizes the granulation process by expertly heating and melting a diverse array of plastic raw materials. Armed with a high-velocity rotating cutter, it meticulously slices the melted plastic into minute, uniform particles. Throughout the cutting phase, the plastic undergoes vigorous rotation, mixing, and friction, resulting in remarkably uniform size and shape. This enhances the plastic's reprocessing capabilities, setting a new benchmark for performance.
The Machine Line is a transformative solution designed to minimize plastic degradation while producing superior quality particles. It stands as a trusted ally for clients recycling PP, PE, and other sturdy plastic materials. Not only is the machine exceptionally user-friendly, but it also operates as a highly practical granulation recycling model. Its popularity has soared within the PP and PE recycling sectors, thanks to its efficiency and ease of use.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Harness the power of plastic recycling to significantly diminish environmental pollution. This process greatly mitigates the harmful effects on our precious land and water resources, making for a cleaner and healthier planet.
Resource Conservation: Embrace the smart use of recycled materials! By transforming waste into resources, we lessen the need for virgin plastics, thereby conserving non-renewable resources like oil and paving the way for a sustainable future.
2. Policy Support
Government Promotion: Governments globally are championing environmental protection. They are rolling out a slew of policies and regulations to actively foster and bolster the burgeoning plastic recycling industry.
Economic Incentives: In various nations, governments are sweetening the deal with tax breaks and subsidies, incentivizing plastic recycling companies to skyrocket the industry's development.
3. Market Demand
Enterprise Demand: As eco-consciousness rises, more enterprises pivot to recycled plastics, committing to reducing their carbon footprint and championing the cause of sustainability.
Consumer Preference: The green revolution is here! Consumers increasingly choose eco-friendly products, showing a willingness to invest in items crafted from recycled materials. The market is ripe with opportunity.
4. Technological Progress
Recycling Technology: Advancements in technology are revolutionizing plastic recycling, making it more efficient, budget-friendly, and producing higher quality materials. This progress is a game-changer for the industry.
Innovative Applications: The creation of novel materials and methods is opening new doors for recycled plastics across diverse fields like construction and textiles, showcasing their versatile applications.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are joining forces, working hand-in-hand to elevate the plastic recycling industry to new heights.
Standardization: The rise of international standards is enhancing the quality of recycled plastics, facilitating their global trade and usage, and ensuring consistent excellence in the market.
The plastic recycling industry is set for remarkable growth and holds immense promise. It not only tackles pollution and conserves resources but also stands strong with robust policy backing and market demand. With technological strides and robust global partnerships, the industry is poised for an even brighter horizon.
Q: What is the price of the plastic granulation line?
A: The price is tailored to your specific needs, depending largely on the cleanliness of your final material and the desired production capacity. We are here to guide you towards the optimal granulation line configuration, perfectly aligned with your budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one suits my needs?
A:Single screw: Designed with simplicity and cost-effectiveness, ideal for processing standard plastics like single material PP or PE. Its adaptability to mixed or impurity-laden recycled materials is limited, with constrained processing capacity.
Twin screw: Boasting superior mixing abilities, this is perfect for handling recycled or mixed materials like PP, PE, or modified plastics with additives. It promises higher yield, stability, and performance.
Triple screw: Optimized for scenarios demanding high output and precision, such as high-end engineering plastic granulation. It comes with a higher cost and more intricate maintenance but delivers top-tier results.
Suggestion: For recycled or modified raw materials, opt for a twin-screw granulator. If dealing with single raw materials on a tighter budget, a single screw granulator is a wise choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our compact yet powerful Small Granulator, designed with efficiency in mind, capable of processing an impressive 50-200 kg/hour. Ideal for startups embarking on their journey or small-scale production ventures seeking reliability and performance.
Discover our versatile Medium-Sized Granulator, a staple in recycling and modified plastic plants, boasting a robust throughput of 200-500 kg/h. Perfectly engineered to meet the dynamic demands of industrial recycling operations.
Our Large Granulator stands at the pinnacle of capacity, exceeding 500 kg/hour. It is meticulously crafted to integrate seamlessly with high-power motors and advanced automation systems, making it the powerhouse of any large-scale production.
Unlock precision capacity control with our Adjustment Method. Fine-tune your production by calibrating the screw speed, feeding speed, or mold aperture to meet your exact processing needs.
Q: Is our granulator adept at managing high humidity, impurities, or mixed plastics? Do materials necessitate pre-processing steps such as crushing or cleaning?
A: Yes, certain models can be paired with a pre-drying system like a hopper dryer. However, for raw materials with heightened humidity levels, such as unwashed recycled bottles, additional pre-treatment steps like centrifugal dehydration are recommended.
Q: Does the granulator accommodate various types of melted plastics? Is equipment adjustment necessary when transitioning between different raw materials?
A: Absolutely, materials with a higher melt index offer superior flowability. For instance, LDPE with MI=10 is processed with ease compared to HDPE with MI=2, ensuring adaptability across different plastics.
Q: What measures are in place to control the uniformity, density, and shape of the granulated particles?
A: The precision of particle uniformity hinges on our expertly engineered screw design, with a larger aspect ratio fostering superior plasticization uniformity. Coupled with advanced temperature control, this ensures quality output.
The particle shape is expertly crafted by our cutting technologies:
Underwater Strip Cutting: Produces regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Delivers high efficiency, though it may present occasional burrs.
Join Forces with Us to Lead the Charge in Sustainable Plastic Recycling for a Greener Tomorrow
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