Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their specific production needs. Our innovative design ensures remarkable compatibility and superior granulation quality. This granulator excels in recycling dirty waste and producing scraps with unmatched precision. The gear box boasts a high torque design, ensuring low noise and seamless operation. Our uniquely crafted screw design enhances coordination, effectively minimizing issues such as particle black spots and color discrepancies. Tailored to the material's characteristics, it is equipped with a forced feeding system and hydraulic mesh changer, maximizing capacity and power efficiency. Moreover, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gas, and impurities, guaranteeing a stable extrusion process and superior solid particle quality.
Hard Plastic Granulation Line
This advanced Machine Line melts and processes a wide range of plastic raw materials, utilizing a high-speed rotating cutter to transform molten plastic into uniform, small particles. During the cutting phase, the plastic undergoes rapid rotation, stirring, and friction, resulting in consistently shaped particles that significantly enhance the reprocessing capabilities of the plastic.
Our Machine Line is pivotal in minimizing plastic degradation and ensures the production of top-quality particles. It stands as an indispensable ally for clients aiming to recycle PP, PE, and various hard plastic materials. Beyond its impressive capabilities, the machine is user-friendly, representing a highly efficient granulation recycling model. Its practicality and ease of use have made it a staple in the PP and PE recycling field.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the future with plastic recycling as it substantially diminishes environmental pollution caused by plastic waste, enabling a healthier ecosystem by safeguarding our invaluable land and water resources.
Resource Conservation: Recycling plastic products not only quenches the demand for virgin plastics but also contributes to the conservation of non-renewable resources, like oil, preserving them for future generations.
2. Policy Support
Government Promotion: An increasing number of governments globally are championing environmental protection, rolling out a suite of policies and regulations to propel the growth of the plastic recycling industry.
Economic Incentives: To catalyze industry growth, governments in various countries offer lucrative tax incentives and subsidies, empowering plastic recycling companies to flourish.
3. Market Demand
Enterprise Demand: With a growing conscience towards environmental sustainability, numerous enterprises are integrating recycled plastics to mitigate their ecological impact.
Consumer Preference: The surge in demand for eco-friendly products has led consumers to willingly invest more in products crafted from recycled materials, further driving the market.
4. Technological Progress
Recycling Technology: As plastic recycling technology advances, it sets the stage for a more streamlined, cost-efficient, and superior quality recycling process.
Innovative Applications: Breakthroughs in material science and processing methods are widening the horizons for recycled plastics, enabling their use across diverse sectors such as construction and textiles.
5. Global Trends
International Cooperation: A unified global effort is underway, as environmental organizations and enterprises collaborate to jointly accelerate the advancement of the plastic recycling industry.
Standardization: Establishing international standards elevates the quality of recycled plastics, enhancing their global market presence and facilitating wider adoption.
The plastic recycling industry promises vast potential and remarkable benefits. It encompasses a multifaceted approach that mitigates environmental harm and conserves resources, propelled by robust policy backing and market eagerness. As technological innovations continue to blossom and global partnerships strengthen, the plastic recycling realm is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: Pricing is tailored to the customer's specific needs regarding the cleanliness of the final material and desired production capacity. We offer expert recommendations on the most efficient granulation line configuration that balances performance with budgetary considerations.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a simplistic design and low cost, this option is ideal for basic plastics (e.g., single material PP and PE). However, it has limitations with mixed or impurity-laden recycled materials, offering a modest processing capacity.
Twin Screw: Boasting robust mixing capabilities, it excels at processing recycled, mixed, or modified plastics that necessitate additive incorporation (e.g., flame retardants, colorants), delivering superior yield and stability.
Triple Screw: Reserved for high-output, high-precision demands, such as high-end engineering plastic granulation, this option comes with higher costs and intricate maintenance requirements.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is recommended. Conversely, for singular raw materials and budget-conscious scenarios, a single screw granulator is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: With a production range of 50-200 kg/hour, it's an excellent fit for startups or small-scale operations, offering adaptability to your production requirements.
Medium-Sized Powerhouse: Our medium-sized granulator, capable of a robust throughput of 200-500 kg/h, is the ideal choice commonly found in bustling recycling plants or dynamic modified plastic facilities.
Large Granulator Marvel: Exceeding 500 kg/hour, this large granulator is engineered to pair seamlessly with high-power motors and sophisticated automation systems, ensuring optimal performance and efficiency.
Versatile Adjustment Methods: Tailor your capacity needs effortlessly by adjusting the screw speed, feeding velocity, or mold aperture, allowing for precise and flexible operations.
Q: Is it equipped to manage high humidity, impurities, or mixed plastics? Are there any necessary pre-processing steps like crushing or cleaning?
A: Our advanced systems can be integrated with a pre-drying solution such as a hopper dryer. However, for high humidity inputs like unwashed recycled bottles, additional pre-treatment—such as centrifugal dehydration—is essential to optimize performance.
Q: Can it handle a range of melted plastic types? Is equipment adjustment necessary when switching materials?
A: Material flowability is influenced by the melt index; for instance, LDPE with an MI of 10 exhibits greater ease of processing compared to HDPE with an MI of 2, underscoring the system's adaptability to various plastic types.
Q: What methods are available to ensure particle uniformity, density, and shape control?
A: Particle uniformity is primarily dictated by sophisticated screw design—such as an extensive aspect ratio for enhanced plasticization—and precise temperature control, ensuring high-quality output.
The determination of particle shape is achieved through cutting methods:
Underwater Strip Cutting: Delivers regular, consistent particles, making it ideal for applications with high precision requirements.
Hot Cutting Grain: Offers high-efficiency production, though particles may occasionally have burrs.
Join Forces with Us to Lead the Charge Towards a Sustainable Future in Plastic Recycling
Audited Supplier 
){kind=link}