Soft Plastic Granulation Line
Tailor your production with our versatile machine selection: opt for two-stage, three-stage, or four-stage configurations to meet your specific needs. Our exclusive design ensures superior compatibility and granulation excellence, making it ideal for recycling dirty waste and processing scraps. Featuring a high-torque gear box designed for low noise and seamless operation, alongside a specially crafted screw design that enhances coordination, effectively addressing issues of particle black spots and color discrepancies. For optimal performance based on material characteristics, the machine is equipped with a forced feeding system and a hydraulic mesh changer, boosting capacity and power efficiency. Moreover, our integrated vacuum and conventional exhaust systems expertly remove moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts various plastic raw materials, utilizing a high-speed rotating cutter to transform melted plastics into uniform, small particles. Throughout the cutting process, plastics undergo rapid rotation, stirring, and rubbing, ensuring the particles achieve remarkable uniformity in size and shape. This process enhances the reprocessing potential of the plastic, providing superior performance for subsequent applications.
Our state-of-the-art machine line mitigates plastic degradation, delivering superior particle quality. It's the perfect ally for clients aiming to recycle PP, PE, and other hard-material plastics. With user-friendly operation, this practical granulation recycling model has gained immense popularity in the PP, PE recycling sector, offering an efficient and effective solution for waste reduction and material repurposing.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The art of plastic recycling not only drastically cuts down the environmental contamination caused by plastic waste but also preserves our precious land and water resources from potential harm.
Resource Conservation: Embracing the recycling and reuse of plastic products significantly diminishes the need for virgin plastics, consequently safeguarding non-renewable treasures like oil.
2. Policy Support
Government Promotion: Across the globe, governments are amplifying their focus on environmental conservation, rolling out a plethora of policies and regulations designed to foster and support the flourishing plastic recycling industry.
Economic Incentives: In certain nations, governments extend tax benefits and subsidies to plastic recycling enterprises, further fueling the momentum of industry progress.
3. Market Demand
Enterprise Demand: Driven by a growing consciousness of environmental stewardship, a multitude of enterprises are opting for recycled plastics to lessen their ecological imprints.
Consumer Preference: The desire for eco-friendly products is surging, with consumers willing to invest more in items crafted with recycled materials.
4. Technological Progress
Recycling Technology: The forefront of plastic recycling technology is ever-evolving, rendering the recycling process more efficient, cost-effective, and of superior quality.
Innovative Applications: The pioneering development of novel materials and methodologies broadens the horizon for recycled plastics, finding their place in diverse arenas such as construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental entities and businesses globally are joining forces to collectively propel the advancement of the plastic recycling sector.
Standardization: Crafting international standards elevates the quality of recycled plastics, enhancing their movement and utility in the worldwide marketplace.
The horizon for the plastic recycling sector is vast, endowed with compelling advantages. It not only combats environmental degradation and conserves valuable resources but also thrives under the dual impetus of supportive policies and market appetites. As technology continuously advances and global alliances strengthen, the plastic recycling industry is poised for a luminous future.
Q: What is the price of a plastic granulation line?
A: The cost hinges on the customer's needs concerning the cleanliness of the final material and desired production capacity. We are adept at recommending the most efficient granulation line tailored to fit the customer's financial framework.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns best with my needs?
A:Single Screw: Boasting a straightforward structure and low cost, it is ideal for processing ordinary plastics (such as single-material PP, PE new materials), though it falls short in handling mixed materials or recycled content with impurities, offering limited processing capacity.
Twin Screw: With robust mixing capabilities, it excels in processing recycled and mixed materials (like PP, PE combinations) or modified plastics that require additives (such as flame retardants, colorants), delivering higher yield and consistency.
Triple Screw: Typically deployed in high-output, high-precision scenarios (like high-end engineering plastic granulation), though it commands higher costs and intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is recommended; if working with single materials and budget constraints, a single-screw granulator is a commendable option.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small Granulator: Capable of producing 50-200 kg per hour, it is perfectly suited for startups or small-scale operations.
Medium-Sized Granulator: Capable of processing 200-500 kg/h, this versatile machine is a staple in recycling plants and modified plastic facilities, designed to efficiently transform materials into reusable forms.
Large Granulator: Exceeding 500 kg/hour, this powerhouse necessitates a high-power motor and advanced automation system, making it ideal for large-scale operations demanding robust and efficient processing capabilities.
Adjustment Method: Customize your production efficiency with ease by adjusting the screw speed, feeding speed, or mold aperture, allowing for precise control over capacity and output.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing, like crushing and cleaning, necessary for materials?
A: Certain equipment models offer integration with pre-drying systems, such as a hopper dryer. However, highly humid materials like unwashed recycled bottles need additional pre-treatment, like centrifugal dehydration, to ensure optimal processing.
Q: Does it support various types of melted plastics? Is equipment adjustment required when switching between raw materials?
A: The melt index greatly influences processability. Materials with a higher melt index, such as LDPE with MI=10, exhibit superior flowability compared to those with a lower index like HDPE with MI=2, simplifying the processing transition between different plastics.
Q: What measures are in place to control the uniformity, density, and shape of particles?
A: The uniformity of plastic particles is greatly influenced by the screw design, where a larger aspect ratio can lead to more consistent plasticization. Moreover, precise temperature control is key to achieving uniformity.
The particle shape is dictated by the cutting method employed:
Underwater Strip Cutting: This method results in regular-shaped particles, making it ideal for applications requiring high precision.
Hot Cutting Grain: Known for its high efficiency, this method may produce particles with burrs but is suitable for high-speed, large-volume production.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us as we innovate towards greener and more efficient solutions in plastic recycling, transforming challenges into achievements.
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