Soft Plastic Granulation Line
Discover unparalleled versatility with our granulation machinery, tailored to meet your precise production demands. Choose from two-stage, three-stage, or four-stage machines, each designed to elevate your recycling capabilities. Our innovative design ensures exceptional compatibility and superior granulation quality, making it an ideal choice for recycling dirty waste and producing scraps. Benefit from our high torque, low noise gearbox for smooth, efficient operation, while our uniquely crafted screw design addresses issues like particle black spots and color variations. Equipped with sophisticated features like forced feeding and a hydraulic mesh changer, our machine optimizes capacity and power savings. The advanced vacuum and conventional exhaust systems ensure effective removal of moisture, gases, and impurities, guaranteeing stable extrusion and premium solid particles.
Hard Plastic Granulation Line
This cutting-edge machine line is engineered to transform various plastic raw materials by heating and melting them, before skillfully slicing the molten plastic into small, uniform particles using a high-speed rotating cutter. The dynamic process involves rapid rotation, stirring, and rubbing, resulting in consistently sized and shaped plastic particles with enhanced reprocessing performance. Experience superior efficiency and uniformity with our state-of-the-art technology.
Our advanced machine line is a robust solution for minimizing plastic degradation while delivering superior particle quality. Perfectly suited for recycling PP, PE, and other hard material plastics, it stands as a trusted ally in sustainable recycling endeavors. The user-friendly interface ensures ease of operation, making it an exceptionally practical choice for granulation recycling. Its widespread popularity attests to its effectiveness in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Unleashing the Potentials and Benefits of the Plastic Recycling Industry
1. Environmental Protection
Minimizing Pollution: The recycling of plastics is a powerful tool in the battle against environmental pollution, significantly reducing the harm caused to our precious land and water resources.
Preserving Our Resources: By embracing the recycling and reuse of plastic products, we can substantially decrease the demand for virgin plastics and conserve invaluable non-renewable resources like oil.
2. Policy Support
Government Endorsement: Worldwide governments are increasingly championing environmental protection, rolling out numerous policies and regulations to nurture and propel the growth of the plastic recycling sector.
Fueling Growth: In various nations, governments offer lucrative tax incentives and subsidies to plastic recycling firms, spurring further industry expansion.
3. Market Demand
Corporate Commitment: As environmental consciousness rises, more enterprises are opting for recycled plastics to lessen their ecological impact.
Eco-Conscious Consumers: The clamor for eco-friendly products is on the rise, with consumers ready to pay a premium for items crafted from recycled materials.
4. Technological Advancement
Innovations in Recycling: Cutting-edge plastic recycling technologies are making the process more efficient, cost-effective, and delivering superior quality.
Breakthrough Applications: Emerging materials and processes open the doors for recycled plastics to be used across diverse fields like construction, textiles, and beyond.
5. Global Trends
International Alliances: Environmental bodies and companies worldwide are joining forces to collectively advance the plastic recycling industry.
Standardization: The formulation of international standards elevates the quality of recycled plastics, boosting their global market circulation and usage.
The plastic recycling industry stands on the brink of remarkable potential and distinct advantages. It not only diminishes environmental pollution and conserves resources but also enjoys robust support from policies and burgeoning market demand. With relentless technological advancements and solidifying global partnerships, the future of the plastic recycling industry shines ever brighter.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent upon the desired cleanliness level of the final material and the production capacity required. We can provide tailored recommendations for the most cost-effective granulation line based on the customer's budget range.
Q: What differentiates single screw, twin-screw, and triple-screw granulators? Which one aligns best with my requirements?
A:Single Screw: With a straightforward design and lower cost, it is ideal for ordinary plastics (like single material PP, PE). However, it struggles with mixed or impure recycled materials and has a limited processing capacity.
Twin Screw: Renowned for robust mixing capabilities, it excels in processing recycled, mixed (such as PP, PE), or modified plastics needing additives. It offers superior yield and stability.
Triple Screw: Perfect for high-output, high-precision scenarios (like high-end engineering plastic granulation) but comes with higher costs and complex maintenance.
Suggestion: For recycled or modified mixed raw materials, a twin-screw granulator is recommended. If the material is single and budget is a concern, a single screw granulator is a wise choice.
Q: What is the potential production range per hour or per day? Is there room for adjustment?
A: Experience the efficiency of our small granulator, perfectly designed for startups or small-scale production. With a processing capacity of 50-200 kg/hour, it's the ideal entry-level solution for budding businesses.
Our medium-sized granulator, processing between 200-500 kg/hour, is a staple in both recycling and modified plastic plants. This versatile machine provides a balanced approach for mid-scale operations.
The large granulator, with a capacity exceeding 500 kg/hour, is engineered for powerhouse operations. It necessitates a high-power motor and an advanced automation system, ensuring seamless and efficient production.
Unlock flexible production with our adjustable capacity system. Fine-tune your output by modifying the screw speed, feeding speed, or mold aperture to meet your production demands effortlessly.
Q: Can this innovative machinery handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary before operation?
A: Certain equipment models are equipped with an integrated pre-drying system, such as a hopper dryer. However, materials with high humidity like unwashed recycled bottles will require additional pre-treatment, such as centrifugal dehydration, for optimal results.
Q: Is the machinery compatible with various types of melted plastics? What adjustments are necessary when switching between different raw materials?
A: Materials with higher melt indexes, such as LDPE with an MI of 10, exhibit greater flowability, making them easier to process compared to lower MI materials like HDPE with an MI of 2.
Q: What strategies ensure the control of particle uniformity, density, and shape during production?
A: Achieving consistent particle uniformity is reliant on the screw design—larger aspect ratios enable more uniform plasticization—and precise temperature control. This ensures high-quality output with every batch.
The method used for cutting decisively influences particle shape:
Underwater strip cutting yields regular particles, ideal for meeting high-precision requirements.
Hot cutting grain offers efficiency but may result in particles with burrs.
Join forces with us and embark on a path towards a sustainable, environmentally-friendly future in plastic recycling. Partner with us to redefine the standards of plastic processing.
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