Soft Plastic Granulation Line
Customers have the luxury of selecting from two-stage, three-stage, or four-stage machines tailored to their production needs. Our meticulously crafted design ensures exceptional compatibility and superior granulation. This granulator is especially ideal for recycling contaminated waste and generating scrap materials. Gear Box: Engineered for high torque with minimal noise, ensuring seamless operation. The innovative screw design enhances coordination, effectively mitigating issues with black spots and color discrepancies in particles. To adapt to material characteristics, it features forced feeding and a hydraulic mesh changer, optimizing capacity and conserving energy. Moreover, our vacuum and conventional exhaust systems are highly efficient in eliminating moisture, gases, and impurities, guaranteeing stable extrusion and higher quality solid particles.
Hard Plastic Granulation Line
Our state-of-the-art Machine Line skillfully heats and melts various plastic raw materials, employing a high-speed rotating cutter to meticulously slice the molten plastic into uniform, small particles. During this cutting process, the plastic undergoes rapid rotation, stirring, and friction, ensuring a consistent size and shape for the particles, thereby enhancing the plastic's reprocessing capabilities.
This Machine Line is instrumental in minimizing plastic degradation while producing superior quality particles. It serves as an invaluable tool for clients recycling PP, PE, and other hard plastic materials. In addition, the machine's user-friendly interface makes it an exceptionally practical and popular choice in the domain of PP and PE recycling, elevating the granulation recycling process to new heights.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Illuminating the Opportunities: Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling, a pivotal solution that significantly diminishes environmental pollution caused by rampant plastic waste. This process not only safeguards our precious land and water resources but also actively contributes to a healthier planet.
Resource Conservation: By reimagining and reusing plastic products, we can effectively curb the demand for virgin plastics, thereby conserving invaluable non-renewable resources like oil. This conscious effort ensures a sustainable future for generations to come.
2. Policy Support
Government Promotion: Around the globe, governments are championing environmental protection with fervor, implementing strategic policies and regulations designed to encourage and fortify the burgeoning plastic recycling industry.
Economic Incentives: In select nations, forward-thinking governments provide enticing tax incentives and subsidies to plastic recycling companies, further accelerating the industry's growth and success.
3. Market Demand
Enterprise Demand: As environmental awareness reaches new heights, a growing number of enterprises are opting for recycled plastics to significantly diminish their environmental footprint and align with global sustainability goals.
Consumer Preference: There's a rising tide of demand for eco-friendly products, with consumers increasingly willing to invest in products crafted from recycled materials, driven by a commitment to environmental stewardship.
4. Technological Progress
Recycling Technology: Witness the remarkable evolution of plastic recycling technology, which has become more efficient, cost-effective, and capable of producing superior quality outputs. This advancement is a game-changer for the industry.
Innovative Applications: Cutting-edge materials and processes are paving the way for recycled plastics to be employed across diverse fields, from building materials to textiles, showcasing their versatility and value.
5. Global Trends
International Cooperation: A global alliance of environmental organizations and enterprises is fostering collaboration, working hand in hand to propel the plastic recycling industry forward, ensuring sustainable growth and innovation.
Standardization: The establishment of international standards plays a critical role in enhancing the quality of recycled plastics, facilitating their seamless circulation and utilization across the global market.
The plastic recycling industry boasts expansive prospects and notable advantages. It not only mitigates environmental pollution and conserves resources but also thrives with robust policy support and burgeoning market demand. As technology continues to advance and global cooperation strengthens, the plastic recycling industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: The price is contingent upon the desired cleanliness level of the final material and the specific production capacity requirements of the customer. We are committed to offering the most efficient granulation line combination tailored to each customer's budgetary parameters.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Boasting a straightforward design and economical cost, ideal for processing standard plastics such as single material PP, PE. However, it exhibits limited adaptability for mixed or impurity-laden recycled materials, with a restricted processing capacity.
Twin Screw: Renowned for its robust mixing capabilities, this option is perfect for processing recycled, mixed materials or modified plastics requiring additives like flame retardants. It offers superior yield and stability for demanding applications.
Triple Screw: Primarily utilized in scenarios necessitating high output and precision, such as high-end engineering plastic granulation. While it commands a higher cost and complex maintenance, it delivers unparalleled performance.
Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is recommended. Conversely, if dealing with single raw materials on a limited budget, the single screw granulator is a commendable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: With a processing capacity of 50-200 kg per hour, this versatile unit is perfect for startups and small-scale production, offering efficiency without demanding excessive resources.
Medium-Sized Granulator: Operating between 200-500 kg per hour, this robust machine is a staple in recycling and modified plastic plants, delivering reliable performance across various applications.
Large Granulator: Exceeding 500 kg per hour, it pairs seamlessly with a high-power motor and advanced automation systems, ensuring maximum throughput for large-scale operations.
Adjustment Method: Effortlessly tailor the production capacity by fine-tuning the screw speed, feeding rate, or mold aperture, ensuring optimal performance for any requirement.
Q: Can it handle high humidity, impurities, or mixed plastics? Is preprocessing like crushing and cleaning necessary?
A: Certain equipment models integrate a pre-drying system, such as a hopper dryer. However, high-humidity raw materials, like unwashed recycled bottles, necessitate additional pre-treatment methods like centrifugal dehydration.
Q: Does it support various melted plastic types, and must equipment adjustments be made when switching raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with MI=10 is more easily processed compared to HDPE with MI=2.
Q: How can one control the uniformity, density, and shape of the particles?
A: The uniformity of particles is influenced by the screw design, where a larger aspect ratio leads to more consistent plasticization, alongside precise temperature control.
The particle shape is influenced by the cutting method employed:
Underwater Strip Cutting: Produces uniform particles suitable for high-precision applications.
Hot Cutting Grain: Offers high efficiency, though some burr presence may occur.
Partner with Us: Join us on a journey towards a sustainable future in plastic recycling, utilizing cutting-edge technology for eco-friendly solutions.
Audited Supplier 
){kind=link}