Soft Plastic Granulation Line
Customers can now select from an innovative range of two-stage, three-stage, and four-stage machines tailored precisely to meet their unique production demands. With a pioneering design that ensures excellent compatibility and superior granulation, this granulator stands out as an ideal solution for recycling contaminated waste while efficiently handling production scraps. The gearbox boasts a high torque design, promoting low noise levels and seamless, smooth operations. Equipped with a specially crafted screw design, it enhances coordination to effectively tackle particle black spots and color discrepancies. For optimal performance, the machine features forced feeding and a hydraulic mesh changer, enhancing capacity and energy efficiency. Moreover, the vacuum and conventional exhaust systems significantly improve moisture, exhaust gas, and impurity removal, guaranteeing stable extrusion and the creation of superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line skillfully heats and melts diverse plastic raw materials, deploying a high-speed rotating cutter to precisely slice the melted plastic into small, uniform particles. The cutting process is a marvel of engineering, with the plastic rapidly rotated, stirred, and rubbed, resulting in consistently uniform particle size and shape. This process significantly boosts the reprocessing performance of the plastic, making it ideal for various applications.
This state-of-the-art machine line effectively minimizes plastic degradation while producing superior particles, proving to be an indispensable tool for clients engaged in recycling PP, PE, and other hard material plastics. Its user-friendly operation makes it an exceptionally practical granulation recycling mode, earning remarkable popularity within the PP and PE recycling community.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the transformative power of plastic recycling to significantly mitigate environmental pollution caused by plastic waste, while safeguarding our precious land and water resources from harm.
Resource Conservation: By championing the recycling and reuse of plastic products, we can notably diminish our dependency on virgin plastics, effectively conserving non-renewable resources like oil.
2. Policy Support
Government Promotion: Governments globally are prioritizing environmental preservation by implementing a myriad of policies and regulations that encourage and bolster the growth of the plastic recycling sector.
Economic Incentives: In select nations, government bodies provide alluring tax incentives and subsidies to plastic recycling enterprises, further propelling the industry's expansion.
3. Market Demand
Enterprise Demand: As eco-consciousness rises, a growing number of businesses are opting for recycled plastics to lessen their environmental impact.
Consumer Preference: The market's appetite for sustainable products is burgeoning, with consumers ready to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Continual advancements in recycling technology are enhancing the process's efficiency, cost-effectiveness, and quality.
Innovative Applications: The evolution of novel materials and methods is broadening the scope of recycled plastics' applications across diverse sectors, including construction and textiles.
5. Global Trends
International Cooperation: Environmental bodies and enterprises globally are strengthening partnerships to collectively accelerate the development of the plastic recycling industry.
Standardization: Establishing international standards is pivotal in elevating recycled plastics' quality, facilitating their global market circulation and utilization.
The plastic recycling industry holds immense potential and noteworthy benefits, including pollution reduction and resource conservation. Supported by policy incentives and burgeoning market demand, and fueled by technological progress alongside global partnerships, the industry is poised for a radiant future.
Q: What is the price of the plastic granulation line?
A: The price varies based on the cleanliness level of the final material and the desired production capacity. We are equipped to recommend the most efficient granulation line to fit your budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Offering a straightforward structure at a lower cost, this is ideal for processing standard plastics like single material PP, and PE. However, it has limited capacity when dealing with mixed or impurity-laden recycled materials.
Twin Screw: With robust mixing capabilities, it excels in processing recycled materials, mixed composites, or modified plastics requiring additives. It promises higher yield and stability.
Triple Screw: Suited for high-output and precision-demanding scenarios, such as high-end engineering plastic granulation, though it entails higher costs and complex maintenance.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is recommended. A single screw granulator is a viable choice for single materials, especially on a limited budget.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfect for Startups or Small-Scale Production, this granulator efficiently processes between 50-200 kg/hour, providing an ideal entry point for fledgling businesses.
Medium-Sized Granulator: Operating at 200-500 kg/h, this granulator is a staple in recycling plants and modified plastic facilities, offering reliable performance to boost production efficiency.
Large Granulator: Designed for demanding operations, this granulator handles over 500 kg/hour, requiring integration with a high-power motor and advanced automation systems to optimize efficiency.
Adjustment Method: Flexibly adjust capacity by fine-tuning the screw speed, feeding rate, or mold aperture to suit processing needs and achieve desired outputs.
Q: Is the machine capable of processing high humidity, impurities, or mixed plastics? Are there preprocessing requirements such as crushing and cleaning?
A: Some equipment can integrate a pre-drying system, like a hopper dryer. However, materials with high moisture content (e.g., unwashed recycled bottles) necessitate additional pre-treatment, such as centrifugal dehydration, to ensure optimal processing.
Q: Does the system accommodate different types of melted plastics? Are adjustments necessary when switching between raw materials?
A: Materials with a higher melt index exhibit greater flowability. For instance, LDPE with an MI of 10 is more easily processed than HDPE with an MI of 2, indicating the need for specific adjustments based on material characteristics.
Q: What strategies are used to ensure uniformity, density, and shape consistency in particles?
A: Particle uniformity is influenced by the screw design-larger aspect ratios promote consistent plasticization-combined with precise temperature control for optimal results.
Particle shape is dictated by the cutting method:
Underwater Strip Cutting: Yields uniform, regular particles, ideal for applications requiring high precision.
Hot Cutting Grain: Offers high efficiency but may result in some burrs, suitable for various processing needs.
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