Soft Plastic Granulation Line
Our cutting-edge granulator offers customizable options with two-stage, three-stage, or four-stage machines, perfectly tailored to meet your production requirements. This specialized design ensures exceptional compatibility and optimal granulation results. Ideal for recycling contaminated waste and producing high-quality scraps, our granulator boasts a high-torque gearbox for low noise and smooth operation. The advanced screw design significantly enhances coordination, effectively minimizing particle black spots and color discrepancies. Depending on material characteristics, the granulator is equipped with forced feeding and a hydraulic mesh changer, maximizing capacity and energy efficiency. Furthermore, our vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superior solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line meticulously heats and melts an array of plastic raw materials. Utilizing a high-speed rotating cutter, it transforms melted plastic into small, uniform particles with precision. Throughout the cutting process, plastics are vigorously rotated, stirred, and rubbed to ensure uniformity in size and shape, significantly enhancing the reprocessing capabilities of the plastic. Experience unparalleled efficiency and performance with our innovative solution.
The Machine Line is a game-changer in reducing plastic degradation and producing superior particles. It's an indispensable tool for clients engaged in recycling PP, PE, and other hard plastic materials. Renowned for its ease of operation, this granulation recycling model is immensely practical and has gained tremendous popularity in the PP and PE recycling sector. Experience unmatched efficiency and practicality with our innovative Machine Line.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Plastic recycling is a powerful solution to mitigate the adverse environmental effects caused by plastic waste. This initiative significantly curtails pollution, safeguarding our precious land and aquatic resources from further harm.
Resource Conservation: Through the innovative practice of recycling and reusing plastic products, we can substantially decrease the dependency on virgin plastics, thereby conserving crucial non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are recognizing the importance of environmental protection and are rolling out a series of supportive policies and regulations. These are designed to incentivize and advance the plastic recycling industry, ensuring its growth and sustainability.
Economic Incentives: Certain countries are leading the charge by offering tax benefits and subsidies to companies in the plastic recycling sector. These economic incentives are instrumental in propelling the industry's development.
3. Market Demand
Enterprise Demand: As environmental consciousness heightens, a growing number of enterprises are opting for recycled plastics as part of their green initiatives, striving to minimize their environmental impact.
Consumer Preference: The rise in consumer demand for eco-friendly products is unmistakable. Consumers today are not only interested in, but also willing to pay a premium for products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Revolutionary advances in plastic recycling technologies are transforming the landscape, making the recycling process more streamlined, cost-effective, and yielding superior quality end-products.
Innovative Applications: The emergence of novel materials and cutting-edge processes is expanding the horizons for recycled plastics, paving the way for their use in diverse fields such as construction materials and textiles.
5. Global Trends
International Cooperation: A concerted effort by environmental organizations and enterprises worldwide is fostering international collaboration, collectively advancing the plastic recycling industry's development.
Standardization: The establishment of international standards is a pivotal step towards enhancing the quality of recycled plastics, facilitating their seamless circulation and utilization across the global market.
The plastic recycling industry is poised for a prosperous future, offering substantial advantages. Not only does it combat environmental pollution and conserve resources, but it also benefits from robust policy support and escalating market demand. With relentless technological advancements and strengthened global cooperation, the industry is on the brink of a transformative era.
Q: What is the price of the plastic granulation line?
A: The pricing is contingent upon the customer's specifications concerning the cleanliness of the final material and the desired production capacity. We are adept at recommending the most cost-effective granulation line configuration tailored to the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Characterized by a simplistic design, it is an economical choice ideal for processing standard plastics like single material PP and PE. However, it has limited adaptability for mixed or impurity-laden recycled materials and offers a constrained processing capacity.
Twin Screw: Known for its robust mixing capabilities, it excels in processing recycled, mixed materials (e.g., PP, PE blends) and adapted plastics requiring additives such as flame retardants and colorants, delivering higher yield and stability.
Triple Screw: Primarily deployed in high-output, precision-demanding scenarios, such as the granulation of premium engineering plastics. It comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or modified mixed raw materials, a twin-screw granulator is recommended. Conversely, if the raw material is singular and budget constraints exist, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator: With an impressive throughput of 50-200 kg/hour, this compact powerhouse is ideal for startups or small-scale production. It's engineered for efficiency and tailored to meet the needs of budding businesses.
Discover the versatility of our Medium Sized Granulator: Delivering a robust performance of 200-500 kg/h, it's a staple in recycling plants and modified plastic facilities. This granulator is designed to handle the demands of mid-sized operations with ease.
Explore our Large Granulator: Engineered for heavy-duty applications, it boasts a capacity of over 500 kg/hour. This machine is built to integrate seamlessly with high-power motors and sophisticated automation systems, making it perfect for large-scale production needs.
Ingenious Adjustment Method: Customize your production capacity effortlessly by tweaking the screw speed, feeding speed, or mold aperture. Our innovative design allows for precise adjustments to optimize performance.
Q: Can this advanced machinery efficiently process high-humidity, impure, or mixed plastic materials? Is preliminary processing such as crushing and cleaning necessary?
A: Yes, some models can incorporate a pre-drying system, like a hopper dryer. However, if you're dealing with high-humidity inputs such as unwashed recycled bottles, additional pre-treatment steps like centrifugal dehydration are recommended to ensure optimal performance.
Q: Is this equipment compatible with various types of melted plastics? Are there adjustments required when switching between different raw materials?
A: Absolutely. The material's melt index significantly impacts its processability; for instance, LDPE with a MI=10 flows much more readily than HDPE with a MI=2, making it easier to manage.
Q: What are the methods to ensure the uniformity, density, and shape of the produced particles?
A: Achieving particle uniformity hinges on the screw design—where a larger aspect ratio promotes even plasticization—and precise temperature control. These factors are crucial for producing consistent quality.
The particle shape is skillfully influenced by the cutting method employed:
Underwater Strip Cutting: This technique results in regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Known for its high efficiency, though it may produce particles with slight burrs.
Join Forces with Us to Pave the Way for a Sustainable Future in Plastic Recycling
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