Soft Plastic Granulation Line
Customers can choose from two-stage, three-stage, and four-stage machines, tailored precisely to meet diverse production demands. The innovative design ensures remarkable compatibility, delivering superior granulation quality. Our granulator excels in recycling soiled waste and producing high-quality scraps. Gear Box: It's engineered with a high-torque design, delivering low noise for a quieter operation and ensuring smooth performance. With a specialized screw design, it enhances coordination, thus minimizing particle black spots and color differences. Depending on the material characteristics, it comes equipped with features like forced feeding and a hydraulic mesh changer to boost capacity while conserving energy. Moreover, advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and creating top-quality solid particles.
Hard Plastic Granulation Line
This Machine Line skillfully heats and melts various plastic raw materials. It employs a high-speed rotating cutter to expertly shape the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which refines the size and shape of the plastic particles, dramatically enhancing their reprocessing capabilities.
The Machine Line significantly reduces plastic degradation while producing superior particles, making it an indispensable asset for clients recycling PP, PE, and other hard material plastics. Its user-friendly operation makes it a highly practical granulation recycling mode, gaining immense popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engage in the transformation of plastic waste into a cleaner planet. Plastic recycling serves as a powerful ally in diminishing environmental pollution, safeguarding our precious land and water resources from harm.
Resource Conservation: Recycling and reusing plastic products significantly curb the demand for virgin plastics, conserving invaluable non-renewable resources like oil for a more sustainable future.
2. Policy Support
Government Promotion: Global governments are passionately advocating for environmental stewardship, rolling out comprehensive policies and regulations to invigorate the plastic recycling industry and bolster its growth.
Economic Incentives: Some nations offer enticing tax incentives and subsidies to bolster the growth of plastic recycling companies, fueling industry expansion and innovation.
3. Market Demand
Enterprise Demand: As environmental consciousness soars, businesses worldwide are increasingly embracing recycled plastics to lighten their ecological footprint.
Consumer Preference: Today's consumers are eco-savvy, actively seeking and willing to invest in products crafted from recycled materials, driving a surge in demand for green alternatives.
4. Technological Progress
Recycling Technology: With constant advancements, plastic recycling technology becomes ever more efficient, cost-effective, and capable of producing higher quality outcomes.
Innovative Applications: Breakthroughs in new materials and processes are paving the way for recycled plastics to conquer new realms, spanning from building materials to textiles and beyond.
5. Global Trends
International Cooperation: A wave of collaboration sweeps across environmental organizations and enterprises worldwide, fervently working together to propel the plastic recycling industry's growth.
Standardization: The formulation of international standards enhances the quality of recycled plastics, facilitating their seamless circulation and utilization in the global market.
The plastic recycling industry shines with immense potential and unparalleled advantages. It not only combats environmental pollution and conserves resources but also thrives under the dual momentum of policy support and market demand. With unwavering technological innovation and strengthened global alliances, this industry is destined for a luminous future.
Q: What is the price of the plastic granulation line?
A: Pricing is influenced by the desired cleanliness of the final material and production capacity needs. We expertly tailor the most efficient granulation line configuration to match our customers' budget and objectives.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: This granulator boasts a straightforward design and budget-friendly costs, ideal for processing basic plastics, such as single material PP or PE. However, it has limited adaptability for mixed or impure recycled materials and offers moderate processing capabilities.
Twin Screw: Known for its robust mixing prowess, this granulator excels in handling recycled, mixed materials or modified plastics requiring additives. It delivers enhanced yield and consistent performance.
Triple Screw: Tailored for scenarios demanding high precision and output, such as high-end engineering plastic granulation. Its sophisticated nature comes with higher costs and intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is highly recommended. If the raw material is singular and budget is a consideration, a single screw granulator remains an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Offers a production range of 50-200 kg/hour, making it perfect for startups or small-scale operations seeking flexibility and scale.
Medium-Sized Granulator: Achieve exceptional efficiency with our 200-500 kg/h granulators, ideal for recycling plants and modified plastic operations.
Large Granulator: Experience unmatched capacity with granulators exceeding 500 kg/hour, perfectly complemented by high-power motors and sophisticated automation systems.
Adjustment Method: Seamlessly tailor capacity through precise screw speed, adaptive feeding speed, and adjustable mold aperture for ultimate flexibility.
Q: Can it manage high humidity, impurities, or mixed plastics? Are there requirements for material processing, such as crushing and cleaning?
A: While certain equipment integrates pre-drying systems like hopper dryers, high humidity materials, such as unwashed recycled bottles, necessitate additional pre-treatment methods like centrifugal dehydration.
Q: Does it accommodate various types of melted plastics? Is equipment adjustment necessary when transitioning between raw materials?
A: Materials with a higher melt index exhibit enhanced flowability; for instance, LDPE with MI=10 processes more smoothly compared to HDPE with MI=2.
Q: What are the methods to control the uniformity, density, and shape of particles?
A: The uniformity of particles hinges on advanced screw design—larger aspect ratios foster uniform plasticization—and precise temperature regulation.
The particle shape is dictated by the cutting methodology:
Underwater Strip Cutting: Delivers regular particles, perfect for high-precision demands.
Hot Cutting Grain: Offers high efficiency but may result in burrs.
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